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JBJ Techniques Ltd

Unit 28, Trowers Way
Holmethorpe Industrial Estate
Redhill
Surrey
RH1 2LW ( Road Map )

Tel: 01737 767493
Fax: 01737 772041

Number of Employees: 1 - 20

Visit our website
www.jbj.co.uk


infojbj.co.uk

jbj Techniques Limited provide quality products for mechanical and fluid power.

Mechanical power transmission and fluid power transmission engineers with an extensive product range.

  • gear pumps
  • gear motors
  • screw pumps ATEX and API 676 approved
  • low speed/high torque motors
  • geared motors
  • planetary gearboxes
  • splitter gearboxes
  • speed increasing gearboxes
  • speed decreasing gearboxes

 

Mechanically and hydraulically actuated over centre clutches

Vast range of bell housings and couplings including:

  • NEMA bell housings
  • Cast Iron bell housings
  • Cooler bell housings
  • VDMA standard bell housings
  • Engine adaptors

 

  •  spider couplings
  • gear couplings
  • torsional couplings
  • torque limiting couplings
  • grid couplings
  • torsionally flexible couplings
  • torsionally rigid gear couplings

ATEX certificated couplings to directive 94/9/EC requirements

Dampers • foot brackets • mounting plates • flanges and engine adaptors • pressure intensifiers • flow meters • power packs • fluid level indicators • hygroscopic breathers

Our range of ATEX certificated to directive 94/9/EC requirements products is constantly growing.

PCX/PCXV series Screw Pumps ATEX approval for use in explosive atmospheres: Zones 0 & 1 and API 676 compliant.

The new FD20 data logging device with inclusive PC software is a recent innovation to an identified gap in the market place. As a package with the MPV high precision flow meter or added to a wide range of systems where inspection and analysis of the system is required for temperature, pressure, flow or any 4 - 20 mA transducer output.

From specification, through technical advice, manufacture and support, together with our extensive product database, jbj Techniques provide a comprehensive and valued service to the power transmission and hydraulic industries.

Click here for our new catalogue

Power transmission couplings

jbj Techniques Limited provide probably the widest range of power transmission couplings available within the UK.

ATEX certificated to directive 94/9/EC II2GD-IM2-T6 requirements, harmonised standards: EN13463-4, EN13463-5, EN50303, EN13463-1

Hydraulic Vane Pumps

Versatility, power, compactness and low running costs are the main characteristics of these vane pumps. All the components subject to wear are contained in a cartridge unit that can be easily removed for inspection and/or replacement without disconnecting the pump from the circuit, drastically reducing expensive machine down time.

The cartridge contains a rotor, vanes and inserts, a cam ring and two covers.
During operation the rotor is driven by a splined shaft coupled to the drive unit. As the rotation speed increases, centrifugal forces, in combination with the pressure generated behind the vanes, push the vanes outwards, where they follow the profile of the cam of the ring with a sufficient contact pressure to ensure adequate hydraulic sealing. The two opposed pumping chambers formed by the elliptical profile of the cam cancel out radial loads on the shaft bearings, thereby giving them extremely long lifetimes.

The versatility of these hydraulic vane pumps enables them to meet the requirements of the most varied industrial
applications. In fact, as well as their proven high reliability and excellent volumetric efficiency in all working conditions,
they operate with particularly low noise levels. This is made possible by the special profile of the cam ring and the use
of a 12 vane rotor that reduces the amplitude of the supply pressure pulses, thereby reducing induced vibrations.

Further information email:info@jbj.co.uk or visit www.jbj.co.uk/vanepumps.html

Bell housings

jbj Techniques Ltd supply and manufacture the most comprehensive range of bellhousings in Europe with the ability to connect electric motors with frame size D56 to D355 to any given pump type.

Clutches and Gearboxes

Splitter gearboxes are available in a number of mounting formats with various increasing and decreasing ratios. A complete selection of planetary gearboxes which include rotating shaft, rotating case, in-line and right angle output. Mechanically and hydraulically actuated over-centre clutches. Hydraulically operated multiple disc clutches in oil bath.

DC Power Units/Mini Power Packs

Custom designed power packs to achieve optimum electro-mechanical and hydraulic performance for an extensive range of mobile and static applications. DC motor and multiple pump applications are a focused area of expertise.

Cooling systems

See our website for further details.

High Pressure obtained from low pressure hydraulic power sources

Expand existing pressure range with minimum effort, minimum cost.

Hydraulic pressure intensifiers are reciprocating and automatically increase a supplied pressure to a higher end pressure.

Innovative solutions for demanding applications

jbj Techniques providing a diverse range of mechanical drive and power transmission solutions to industrial markets, including design engineering, product supply and after-sales service.

Headquartered in Redhill Surrey, jbj Techniques offers quality products for the mechanical and fluid power markets. With area sales offices throughout the UK, jbj are strategically located to meet market demands for high quality products and services.

For many years, jbj has partnered with the world's leading manufacturers of mechanical drives and fluid power engineering components, and has created a 'value added' concept through design engineering to create customer end user solutions.

The jbj Techniques quality philosophy creates the foundation upon which the highest levels of customer care are built. Where innovative solutions for demanding applications are required, jbj is the first choice solutions partner.

Everything is achievable
When mechanical drive and fluid power solutions are required, jbjTechniques has the answers. An experienced and dedicated team of technical sales and design engineers is on hand to work with customers and deliver the required results.
The markets where JBJ operates are often time sensitive. In such circumstances, customers need reliable solution partners - people who are conscious of deadlines, creative in design and always willing to seek the best solution for the customers' needs. On all of these counts, JBJ Techniques delivers.

Our business: to make your business better
Without customers, we have nothing. It is the objective of every jbj employee to strive to achieve goals that will make our customers' businesses better and stronger. By focusing on the success of our customers, we focus on the success of jbj.
At jbj, we recognise that our customers are our greatest asset. We understand that the solutions we provide must add value to our customers' products and operations. It is jbj's commitment to provide all its customers with the highest possible levels of service and quality.

Building and maintaining partnerships
Throughout the history of jbj, the company has sought to partner the world's best component manufacturers for mechanical drive and fluid power engineering products. By establishing strong relationships in best class manufacturing,
jbj has been able to support customers with the best product for the application. In the spirit of partnership, jbj has become a conduit, facilitating product availability and striving for customer satisfaction. As well as opening new doors for its partners, jbj engineers are able to give end-users the products and support they need.

Committed to quality
'Quality matters' is no idle mantra at jbj Techniques. The company offers extensive quality training to all employees, to ensure that all customers receive the benefits of a job well done.

jbj operates to ISO 9001:2000 standards and ensures compliance through constant internal monitoring and periodic assessment by SGS in conjunction with UKAS Quality Management.
Quality lies at the core of the company, where all processes and procedures are quality checked and assessed, reviewed for improvement and implemented with enthusiasm and professionalism.

A state of the art Enterprise Resource Planning system (CCL) integrates & synergises all aspects of the business, providing the control and monitoring that customers have come to expect from a UK leader in mechanical drive and transmissions for the mechanical and fluid power engineering industry.

specification, technical advice, manufacture & support, extensive product database, quality products for mechanical & fluid power...  what can we do for you?

Hydraulic pumps and motors

Gear pumps, gear motors, screw pumps, radial piston motors, hydraulic brake motors with spring operated multiple disc brakes, hydraulic geared motors, miniature  gear pumps, multiple modular pumps, 2 stage high - low pumps, short multiple pumps, low speed/high torque motors, ATEX zones 1 and 2, and API 676 compliant.

ATEX certificated to directive 94/9/EC requirements

A comprehensive range of accessories for use within many areas of industry are available.

We have been manufacturing the range of JXL anti-static couplings and cast iron bellhousings in the UK since 1984, specifically for use in hazardous areas. Directive 94/9/EC II2GD-IM2-T6, Harmonised standards EN13463-4, EN13463-5, EN50303, EN13463-1

The cast iron range of bellhousings, prefix GG is also available in high strength (SG) iron, prefix GGG, in addition we produce this range to suit NEMA motor flange dimensions without the use of adaptor plates.

These bellhousings are a one-piece component founded in the UK with minimal (trace) aluminium, magnesium, titanium and zirconium content.

Final machining is effected at jbj premises. In some instances a steel flange may be bolted to the pump mounting face to facilitate the fitment of larger pumps. The bellhousings have been subject to a 20 Joule impact test with no damage noted.
If required the housings can be supplied with full chemical analysis and test bars. This must be requested at the time of ordering.

Anti-static Couplings
'JXL' torsionally resilient couplings, of pin and bush design, comprise two fully machined steel flanges which are coupled via a series of drive pins and 'hytrel' flexible elements. The elements have the ability to absorb shock loads and dampen vibration.

The couplings do not produce static and do not sustain burning. Maximum shaft diameters up to 400mm with torques of 300,000Nm and speeds upto 11,000rpm can be accommodated. 

Flywheel Couplings
ATEX certificated to directive 94/9/EC requirements

Float switches types 1E-AN1 and 1E-AN2.
Terminal boxes used on the jbj range of hazardous area float switches types IE-AN1 and IE-AN2 are the type SDB-14 and have been ATEX certificated at source by the manufacturer in accordance with the requirements specified within directive 94/9/EC. 

Thermostat types TRI supplied by jbj are ATEX certificated at source by the manufacturer in accordance with the requirements specified within directive 94/9/EC.

Thermostat's probe is protected on model TA by an external sheath while on models TR and TS by a double sheath; the internal one explosion-proof equipment while the external one is a watertight sheath.

94/9/EC ATEX directive in accordance with the following standards:
EN 50014 (1997) + A1 e A2, EN 50018 (2000), EN 50281-1-1 (1999) + A1.

Type of protection:
II 2 GD EEx d IIB+H2 T6 IP65 T85°C
II 2 GD EEx d IIB+H2 T5 IP65 T100°C

Ambient temperature:
-20°C to +40°C and -20°C to +60°C

CE type certificate:
INERIS 02ATEX0094X

PCX/PCXV series Screw Pumps from jbj Techniques Limited for the oil and gas industry sector. ATEX approval for use in explosive atmospheres: Zones 0 & 1.

API 676 compliant. PCX and PCXV Series pumps for low/medium pressure lubrication circuits.
Main features: > Standard pump with steel outer casing. > Porting to ANSI standards and available with radial or axial inlet. > ATEX certificated on request. > Standard materials from worldwide manufacturers ensure readily available supply. > Versions for high viscosity, low noise and entrapped air. > Foot mounted versions available as standard. > Self priming. > Extremely low pulsation. > Full assemblies with motor and baseplate and spacer coupling available.

For further details go to www.jbj.co.uk

Products and Services

Last Updated: 20-Jan-2012

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