Dustcheck Ltd - Dust Control, Dust Extraction and Dust Filtration Equipment

Silo or Hopper top mounted venting filters to return product automatically, serving  silos fed by road tankers and pneumatic conveying systems.

These venting filters are designed for mounting on a process where the product is automatically returned into the system – eliminating secondary handling of the filtered product.

A comprehensive range of rectangular and circular designs with either clean side or dirty side removal filter access.

Vessel venting filters are for mounting into vessels which need to vent displaced air and return product, automatically back into the process – replacing the ‘floppy sock’.

Cased filters serve applications where a ductwork connection to the extraction point is required. The cased filters range covers rectangular and circular designs, clean and dirty side filter access, collection bin or automatic discharge systems, integral fans, explosion relief, silencing and special controls etc.

Bag tipping stations and bag compactors are specifically designed to control dust during bag tipping operations, with this operation the disposal of the bag can be incorporated controlling the whole operation from bag emptying to bag disposal.

Bag compactors can be provided linked to the bag tipping station or remote mounted they compress bags and capture air bourne dust, providing reduced costs for bag disposal.

Dust filters for high vacuum ‘clean up’ systems for factories or warehouses where a fixed system with extract points are located, are used where powerful suction for general housekeeping and product ‘clean up' is required. This range of dust filtration units are designed to suit each application and can incorporate the exhauster, vacuum relief valve, silencer and controller pack.

The above range of filters have automatic and continuous reverse jet/wing cleaning systems utilising compressed air, a solid state controller gives modulation to suit each application and efficient operation.

The Dustcheck ‘M’ range of cased filters for ducted systems is for applications where compressed air is not available. These units use a mechanical shake system to clean the filters which mean they can only be applied to intermittent processes.

Inlet and inline filter systems are for filtering air entering a system and for installing in a system prior to an exhauster, to protect the equipment from failure due to contamination.

These dust filters clean the air to the highest level before, during and after the production process the are particularly suited to the food and pharmaceutical industries.

Cyclones can be provided for pre-separation on high dust load applications and range in design to suit the product. Multicyclone range has been developed for the powder paint industry to enable practical colour change and recirculation of product for end user customers.

Our lorry tipping booths are specifically designed with integral dust control. They control dust created when bulk road lorries tip into the pits, the filtered product is then returned back into the system therefore completely maintaining itself. Typical applications are tipping of grain flour and aggregates.

Specifically designed filters can be supplied for OEM customers, for self badging or special designs for specific dust control applications.

Typical projects have been :

• Pharmaceutical application serving a grinding mill – 10bar rated filter with high standard crack and crevice free finish.
• Oil rig/off shore on mud mix powders – compliant with ATEX dust and fume specification.
• Finishing Industry – self badged mobile unit for onsite material blasting.
• Materials handling – self badged silo vent filter.
• Automotive – Intake filter with flame arrestor.
   

Dustchecks experienced team offers complete turnkey project management for your dust extraction system. This could involve design of specific hood/booth requirement, efficiently designed duct layout, liaison to give the most efficient installation, commissioning and documentation for ongoing system operation and maintenance incorporating manuals and LEV reports all in accordance with H & S guidelines.

Dustcheck offers complete peace of mind service options to maintain your dust extraction systems. We ensure that your ongoing operation runs efficiently and in accordance with statutory rights, as outlined in the H.S.E. guide HSG258.1

This requires a system to be serviced at least every 14 months – we recommend, for a system used eight hours a day or more a service every six months with one incorporating an LEV test.

Our services include:

• Service Contracts
• LEV testing and Surveys
• Servicing and parts for all makes of dust collectors.