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MAHLE Powertrain Ltd

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Sales & Marketing ManagerDaren Mottershead
Engineering DirectorVolker Korte
Chief Engineer (Build & Test)Sarj Manku
Chief BuyerSally Wileman
Number of Employees: 101 - 250

MAHLE Powertrain Ltd

The engineering services provider, MAHLE Powertrain Ltd, is a separate profit centre of MAHLE GmbH which has three divisions: Engineering, Manufacturing and Test Systems in different locations worldwide. Three Locations in Great Britain: Northampton, Wellingbourgh and Worcester, a location in Germany: Stuttgart, a location in the USA: Novi, a location in Brazil: Sao Paulo, a location in Japan: Okegawa and a location in China: Shanghai.
With engineers based at MAHLE R&D centres in Northampton, Stuttgart, Shanghai, Detroit and Sao Paulo, we support all major OEMs on a truly global basis.
 

ENGINEERING

  • Powertrain Design and Verification
  • Thermodynamics and applications
  • Engine Component and testing

=> From clean sheet to production
 

MANUFACTURING

  • Aluminium Block and head castings
  • Block & Component Machining
  • Cylinder Head and Engine Assembly

=> From Prototype to Production

TEST SYSTEMS

MAHLE Test Systems provide our customers with a unique combination of support capabilities - access to the latest engine component and subsystem technologies from our parent company MAHLE, research and development of these technologies to create pioneering powertrain solutions, the experience of taking these advanced engines into production and finally our ability to apply these capabilities into world class testing and diagnostic solutions for global vehicle manufacturers. These solutions provide manufacturing testing, dealership service diagnostics and data reporting applications with proven capability and agility.

Our capabilities are proven in the global footprint of our product install base. Our software and hardware are in over 9000 dealership locations, 46 vehicle manufacturing plants across 5 continents and in 33 languages. Our testing solutions are used on over 8 million vehicles a year.
Our agility is proven by our customers wide ranging applications. One of the advantages of MAHLE Test Systems’ software is the ability to partition the product expert and tool expert tasks. This allows the customer to develop their diagnostics more efficiently with reduced structural costs in headcount and support.

•Engineering Testing
•Manufacturing Testing
•Dealership Testing
=> From development to Service

MAHLE Downsizing Demonstrator

MAHLE Downsizing Demonstrator
  • Aggressive engine downsizing > 50 %
  • High specific output 100 kW/l
  • Fuel economy benefit (proven) > 30 %
  • CO2 emissions (NEDC) 135 g/km
  • MAHLE COSCAST® for all major castings
  • MAHLE NIKASIL® parent bore cylinder coating
  • BMTS single-stage turbocharger
     

MAHLE Range Extender Engine

MAHLE Range Extender Engine
  • Enhanced range & dynamic performance for EVs
  • Design / development / prototyping within 9 months
  • Fully integrated axial-flux generator
  • Range Extender optimised for
  • Cost
  • Weight (< 65 kg, incl. generator)
  • Package volume
  • NVH
  • Demonstrator vehicle running in 2012
     

Products and Services

    Last Updated: 08-May-2012

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