Haycock And Hague Pipework Systems Ltd

Pipework Fabrication

We are a privately owned Limited company extensively involved in the Design, construction and commissioning of chemical and process plant and pipework.

• Helical Coiling Cold Form Fabrication
• PED Assessment
• PED Pipework
• Jacketed Pipework Fabrication
• Inconel Pipework Fabrication
• Monel Pipework Fabrication

Established in 1974, we have progressed as a compact and proficient pipework fabrication and plant installation business. Since then the business was incorporated as a Limited company in 1994 and has continued to grow and serve its clients needs with a safe, flexible, efficient and professional workforce.

Our aim is to be a leading national business, specialising in services and engineering solutions for process related industries and the commercial and manufacturing sectors. We maintain and improve our wide range of skills by investing in an on-going programme of training and professional development. This allows us to nurture a company wide team spirit, which ultimately helps you to achieve your goals in a cost effective and timely manner.

We will strive to continually improve the services, which we provide to you by agreeing your priorities for each project at commencement and focusing upon them. This focus will apply equally to safety, quality, cost and timescale with zero defects.

We undertake to operate at all times in a professional manner and to provide sufficient appropriate resources to succeed.

To work in close collaboration with you ensuring that we both understand and help to address current and future needs, delivering high quality value for money solutions through our own efforts and those of our supply partners.

PIPE FABRICATION
We pride ourselves on being capable of providing a quality, cost effective service in the following areas:

Fabrications - Carbon Steel, Stainless Steel, Mild Steel, Plastic, Steel and Aluminium
Pipework Fabrication, Design and Installation Services
Pipework - Plastic, Stainless Steel, Carbon Steel
Erection/Installation Contractors
Plant Installation Services
Site Erection Contractors
Project Management
Shutdown & Outage Management
Welding Services - TIG, MIG, MAG, MMA
Skid Package Units
Welding Services - Stainless
Welding Services - Plastics

Operatives are coded to suit the customer's requirements, generally with procedures in place to undertake manufacturing to construction codes such as ANSI B31.1, power piping and ANSI B31.3, chemical plant and petroleum refinery piping.

Size ranges from " to 96" with up to 2" wall thickness.

All steelwork and bracketry is undertaken and basic machine operations are within our capability. Non-destructive testing and heat treatment are carried out by on-site term contractors.

HAYCOCK & HAGUE - LAGGING SERVICES

General
Following entry into the Thermal Insulation Sector in 2003 and due to our continued success and expansion of this range of services, in quarter 4 of 2005 we have purchased an additional Workshop and Offices in Selby. This facility is fitted with state of the art computer aided fabrication and Plasma Cutting Machinery enabling us to cater for the increased demand of our Thermal Insulation Product Range. In addition, we are able to cut steel plates with a maximum thickness of 19mm. We have highly skilled engineers and craftsman who have many years experience within the lagging/insulation industry and are able to offer the following services at very competitive rates:

Specialist work: up to +1200 C and down to -120 C
Standard H&V applications for thermal insulation
Acoustic application insulation
Fire prevention applications for ductwork, pipework and spread of fire with fire barriers
Material Commonly Used
Fibrous - Mineral wool and glass fibre
Phenolic foams
Acoustic application insulation
Calcium Cilicates
Foils for prevention of stress corrosion to standard steel pipework
Standard Types of finishes
Standard foils for H&V applications
Aluminium Stucco, plain and polished
PVC types such as Isogenopak
Canvas with liquid sealants such as ET10, ET150, Decadex etc
Stainless Steel such as Dull 304 2B and Bright 316
Aluzinc
Galvanised Steel

ELECTRICAL/INSTRUMENT INSTALLATION

On-site, compact, satellite facilities are available to suit client's requirements, housing all the necessary equipment to enable an effective and efficient operation.

On and Off Site Services include, but are not limited to the following:

Bespoke instruments systems designed and implemented to industry and Customer specific standards
Design/Implementation of systems in accordance with IEC 61508 including Safety Integrity Level (SIL) assessment
Transmitter Racks and Gauge Boards
Electro pneumatics and hydraulic system build
Control Panel build utilising electrical wiring, high pressure pipework and orbital class 1 welding
Hazardous Area installation services
Electrical inspection/testing
Portable Appliance Testing (PAT)
Loop checking and commissioning
Shutdown & Outage Management

Our team of engineers and technicians are able to undertake projects from initial conception to final tie-in to instrument/electrical systems. All works are undertaken in house by JIB Approved Electricians with all works conforming to IEE 16th Edition Wiring Regulations.

DESIGN

Project Implementation
Our project management approach is based upon a structure, which extends to senior management level and upon a set of well-defined rigorous procedures for project monitoring and review. Our clients will realise the direct benefits of tightly controlled costs, timescales and performance as a result. Direct control is achieved by way of multi-disciplined Project Managers who are responsible for each stage of the project from the initial design specification to the implementation of a final working system. Clients can be assured that at all times project specific procedures are utilised to ensure professional and effective management.

Feasibility Study Plant & Process Evaluation
Mass & Energy Balances
Operational Cost Evaluation
NPV, IRR & Payback
capital assessment
Process Optimisation
De-bottle necking
Energy Management

Process & Plant Design
P & ID Generation
Plant & Instrumentation Specification
Tank/vessel design
General Arrangements
Civil & Structural Specification/Drawings
Steelwork design
Piping Isometrics
Pipework Stress Analysis
Various Computer Aided Design systems can be utilised to suit the customer's requirements
AutoCAD is the company standard system

Project Management
Programme/Schedule Generation (PERT & Critical Path Analysis)
Resource Management
Control & Reporting
Progress Reporting
Contract Negotiation
Procurement
Equipment Inspection
Site Management/Survey
Construction Management
Communication & Document Control
Close Out Preparation

Services include:
Document Preparation - process descriptions, P&IDs, layout drawings, operational instructions, control philosophies HAZOP Study - Production of action documentation, action tracking/recording procedures, organise and lead follow up meetings commissioning including pre-commissioning of equipment is critical for the successful conclusion of a project. Our approach to this aspect of the work is that the Commissioning Engineer will usually have been a senior member of the Design Team throughout the project life cycle.

Planning Supervisor Service
Construction (design and management) regulations 1994, The construction (design and management) regulations (CDM) represent a concerted effort in the UK and across Europe to reduce the number of accidents that occur on construction sites. Under the regulations, Health and Safety must be considered from project conception through design phases to final completion. This applies to the majority of work undertaken involving site operations, (including demolition and repair or maintenance activities). Clear duties are imposed on all parties involved in the construction process, from client to sub-contractor, (including designers and other professionals), creating the requirement for a planning supervisor.

Role of the client
The client is obliged to appoint a planning supervisor at the project inception. Our planning supervisors have a thorough knowledge of the design and construction process and have been specially trained to carry out the Planning Supervisor role. When appointed, clients will be advised of their responsibilities under CDM and will be assisted in fulfilling these obligations.

Adequate consideration to health and safety during the design phase
Co-operation between designers
The client is advised on the competence and resources of all parties
The project is notified to the Health and Safety Executive
The Pre Tender Health and Safety plan is prepared
Tender responses are evaluated with respect to health and safety
Adequate construction phase health and safety plans are prepared
Progressive development of the system is maintained

We are committed to working in an environment secured by positive health and safety management practices coupled with strong and enthusiastic management techniques. This co-operative and flexible framework realises effective communication throughout the project lifecycle.

PROCESS CONTROL
Our process engineers have diverse backgrounds and have experience in both operations and design, allowing them to address all areas of a client's facility from a practical as well as a theoretical perspective. Our in-house Process Control Engineers have experience of most major PLC (Programmable Logic Controller) and DCS (Distributed Control Systems) systems in developing process automation schemes for specialised areas such as statistical analysis and batch system control schemes.

Due to the hazardous nature of many raw materials, products and processes in the chemicals/oil and gas markets, we have individuals with a broad knowledge base of regulatory requirements, like PSM (Process Safety Management) and COMAH (Control of Major Accident Hazards). Services include safety audits, HAZAN/HAZOP facilitation, SIL (Safety Integrity Level) assessments, relief valve verification, and assistance with the necessary application and implementation processes.

Capabilities
Fine Chemicals; Polymers; Monomers; Inorganic Chemicals; Organic Chemicals; Resins & Adhesives
Project Management - e-enabled processes to control activities and particularly risk, ensuring the trade off between time, cost and quality meets customer expectations.
Procurement - a wide experience of procuring knowledge from specialised equipment suppliers, ensuring quality and expediting deliveries on time.
Design - extensive chemical experience with over 60% of engineers degree qualified. A training regime that ensures elements of cross discipline and constructional experience.
Construction management - early involvement in the process to ensure safe and efficient build. Particular skills in refurbishment and site rationalisation, involving extensive programming to minimise the impact on product manufacture.

Engineering testing and commissioning skills to effectively set equipment to work in conjunction with training and supporting customer personnel to effect a smooth hand-over to operations.

Regulatory compliance skills to ensure delivery to the performance required meeting all applicable regulations and guidelines.