PMBL Ltd

At PMBL Ltd, we offer a wide range of alkaline or alkaline manganese dioxide cells providing excellent performance at a cost-effective price for many applications such as toys, cameras, electric shavers or fire detectors for example.

In addition to boasting a higher energy output with premium low temperature performance, our alkaline batteries also have a longer shelf life and better leakage resistance. A few key features include:

  • Sizes: AAAA, AAA, AA, C, D and 9 volt
  • Cell Voltage: 1.5V (nominal) 0.8 (cut-off)
  • Temperature Range: -20°C to 55°C
  • Shelf Life: 5 years to 80% capacity (20°C)
  1. British Custom Lithium Battery Design Assembly And Manufacture
    7 June 2023

     

    British Custom Lithium Battery Design Assembly And Manufacture

     

    Custom Made British Batteries Designed and Assembled to Your Specification

     

    British Custom Lithium Battery Design Assembly And Manufacture that UK companies can depend on for their Custom Battery Pack and Charger requirements. PMBL has built a reputation for advanced Battery Technology innovations relating to the design, production, reliability, and timeliness in it's delivery of new British Custom Lithium Battery Assembly Solutions. The battery pack design team at PMBL include engineers with established track records as designers, developers and manufacturer's of commercial battery power solutions with many years experience across most industrial sectors. 

     

    With over 20 years of operational and British Custom Lithium battery pack design and assembly excellence, PMBL have created a comprehensive, ISO9001:2008 accredited, design and assembly facility in Somerset, South West UK, which has continued to expand and is able to provide a comprehensive, cost effective, low and high volume production of custom designed and assembled battery packs and chargers. 

     

    Offering a wide range of services and able to provide battery pack designs for both primary and secondary chemistries (including, alkaline, NiMH, NiCd, primary lithium, and the latest lithium-ion or lithium-polymer batteries). PMBL can help product designers from concept right through to testing, manufacture and delivery.

     

    PMBL's mission is to offer an all encompassing battery design & assembly service that is tailor made to help clients create a custom battery pack with the optimal size, capacity, voltage and operating temperature range to meet the specific demands of their applications.

     

    PMBL has worked with electronic product and application developers for many years and delivered battery pack design solutions to companies in almost all industry sectors, including but not limited to:

     

    • Defence
    • Deep Sea
    • GPS Tracking
    • Mobility
    • Memory Backup
    • Communications
    • Security
    • Marine
    • Computers
    • Data Logging
    • Cordless Phones
    • UPS
    • Emergency Lighting
    • Intrinsically Safe Environments
    • Oil and Gas
    • OEM

     

    Comprehensive Design and Guidance Service: 

     

    PMBL offer an initial product design & guidance service that covers the following areas:

     

    • Battery Chemistry Selection
    • Battery Charger Design
    • Battery Fuel-Gauge Options by Application
    • Battery Safety Recommendations
    • Battery Construction Advice
    • System Architecture Advice
    • Regulatory Guidance
    • Production Test Equipment & Services
    • Custom Battery Design and Production Services

     

    As you would expect of a well established Bespoke Battery Design and Assembly company PMBL provide a complete turn-key service for the product development & production of batteries, chargers and associated technologies.

     

    British Custom Lithium Battery Assembly And Manufacture UK

     

    If you would like more information on PMBL's Specialist Battery Assembly And Manufacture UK and how they can help you develop your application or product:

     

    Call us on 01460 66366 or email batteries@pmbl.co.uk or Click Below:

     

    GET BRITISH CUSTOM LITHIUM BATTERY DESIGN ASSEMBLY AND MANUFACTURE ADVICE

     

    British Custom Lithium Battery Design Assembly And Manufacture
  2. Custom Nickel Metal Hydride Battery Suppliers
    7 June 2023

     

    Custom Nickel Metal Hydride Battery Suppliers

     

    Specialist Nickel Metal Hydride Battery Manufacturers and Suppliers

     

    If you require a Custom Nickel Metal Hydride Battery Supplier, PMBL have many combined years of experience in designing and developing custom designed and manufactured Nickel Metal Hydride batteries for a wide range of Technology Industries and commercial products plus mobile electronic applications. These Custom Nickel Metal Hydride batteries are designed for many high end applications, typically: Consumer Electronics that require re-chargeable batteries (for example Digital Cameras), Automotive and Vehicle Battery Power Units and back-up, redundant power units for significant, large scale applications within the Telecommunications and Railway Infrastructure Industries.

     

    Why a Custom Nickel Metal Hydride Battery Supplier makes all the difference.

     

    Background of Nickel Metal Hydride Battery Technology: Research and Development of Nickel Metal Hydride Battery Technology started in the 1970's but was delayed in it's early stages due to the instability of some of it's more volatile central hydride components. Later, with the subsequent advance of more up to date, more stable, Hydride alloys in the 1980's, the necessary level of suitability meant that Nickel Metal Hydride cell development has continued to grow, offering the gains that Bespoke Nickel Metal Hydride Batteries provide within the current of mobile energy framework today.

     

    The Latest in Custom Nickel Metal Hydride Battery Design: The latest Nickel Metal Hydride battery gives up to 40 percent higher energy density compared to Nickel Cadmium. There is potential for yet higher capacities, but not without some negative side effects. As a result the Nickel Metal Hydride Battery has been replacing the Ni-Cd in markets such as wireless communications and mobile computing and is more environmentally friendly, especially when considering disposal as it contains only mild toxins.

     

    Talk to Custom Nickel Metal Hydride Battery Supplier - PMBL

     

    If you would like more information on Custom Nickel Metal Hydride Batteries:

     

    Call us on 01460 66366 or email batteries@pmbl.co.uk or Click Below:

     

    CONTACT A CUSTOM NICKEL METAL HYDRIDE BATTERY SUPPLIER

     

    Advantages of Custom Nickel Metal Hydride Batteries:

     

    • 30 - 40 % higher capacity over a standard Ni-Cd. 
    • Nickel Metal Hydride Batteries have a potential for yet higher energy densities. 
    • Less prone to memory than the Ni-Cd. 
    • Periodic exercise cycles are required less often. 
    • Simple storage and transportation - transportation conditions are not subject to regulatory control.
    • Environmentally friendly - contains only mild toxins; profitable for recycling.

     

    Potential Drawbacks of Nickel Metal Hydride Battery Packs:

     

    • Limited service life - The performance starts to deteriorate after 200 to 300 cycles. 
    •  Limited discharge current - Repeated discharges with high load currents reduces the battery’s cycle life. 
    • Longer Charge Period - Controlled Trickle Charge needed. 
    • High self-discharge - 50 percent higher self-discharge compared to the Ni-Cd. 
    • New chemical additives improve the self-discharge but at the expense of lower energy density. 
    • High Temperature Performance degradation - Performance degrades if stored at elevated temperatures, Nickel Metal Hydride Battery Packs should be stored in a cool place and at a state-of-charge of about 40 % High maintenance - battery requires regular full discharge to prevent crystalline formation. 
    • Price - About 20 % more expensive than Ni-Cd.

     

    Talk to the Nickel Metal Hydride Battery Customs at PMBL and discover how you can get Bespoke Nickel Metal Hydride Batteries Custom Made To Your Specification.

     

    Call us on 01460 66366 or email batteries@pmbl.co.uk or Click Below:

     

    GET CUSTOM NICKEL METAL HYDRIDE BATTERIES ADVICE

     

    Custom Nickel Metal Hydride Battery Suppliers
  3. Specialist ATEX Batteries Design and Assembly
    7 June 2023

     

    ATEX Hazardous Gas and Dust Environments

     

    The Specialist ATEX Batteries Design and Assembly service offered by PMBL (based in the UK) has delivered optimum ATEX battery solutions to hundreds of satisified customers for over 20 years. Utilising the latest innovations in ATEX Battery technology developments, our client comes first approach has helped us offer a comprehensive design, procurement and manufacturing solutions for hazardous and intrinsically safe applications, including ATEX and other battery technologies, in a wide range of industry sectors.

     

    The Client - Your Needs Come First.

     

    Your Design requirements. Your Timeframes. Your Investment.

     

    Extreme environments normally require complex solutions, often coupled with high specifications and expactations to match, mean that we have to deliver high quality solutions time and time again.

     

    PMBL has a reputation built upon it's capability to deliver extreme environment, ATEX battery technology solutions backed up by first class customer service and coupled with a polite but objective, open approach.

     

    Call us on 01460 66366 or email batteries@pmbl.co.uk or Click Below:

     

    CONTACT A SPECIALIST ATEX BATTERIES DESIGN AND ASSEMBLY ENGINEER

     

    Specialist ATEX Batteries Design and Assembly Service

     

    The ATEX acronym stands for ATmospheres EXplosible, and this highlights the extreme conditions that ATEX batteries operate in, especially those considered to be hazardous, or potentially explosive, and include environments that are both gaseous (typically petrochemical) and particle laden (dusty), such as flour mills, timber saw mills and many food processing plants.

     

    Specifically an ATEX battery or battery pack is specifically designed to conform to European Union directive 94/9/EC. This directive is designed to guarantee that battery powered equipment that is intended for use in environments that have potentially explosive atmospheres are designed and manufactured to the highest possible safety standards thereby offering the utmost levels of protection to equipment operators in those areas.

     

    Custom designed ATEX battery packs.

     

    Design, certification and manufacture of batteries is a critical part of developing equipment intended for use in hazardous areas (ATEX/IECEx). The Custom Specialist ATEX Batteries Design and Assembly engineers at PMBL have extensive knowledge and experience of working with the intrinsic safety (Ex ia/Ex ib) and flameproof (Ex d) safety protection concepts that are typically used in battery powered devices.

     

    Over many years of working with our clients, PMBL have a wide portfolio of experience that can help get to the key design requirements for ATEX/IECEx battery products that can often result in a better solution design, with shorter development and testing phases, using the most appropriate battery components allowing easier integration into the end product. This greatly enhances the product ready for full production and distribution from our UK (Somerset) manufacturing site.

     

    Custom ATEX batteries are usually considered for:

     

    • Dangerous Gas Detectors
    • Un-interupted Power Supplies (UPS)
    • Hazardous area Personal Protective Equipment (PPE)
    • Mining Lamps
    • Handheld crack detectors and non-destructive testing (NDT)
    • Remote monitoring equipment used in hazardous areas and environments
    • Plus many more

     

    Call us on 01460 66366 or email batteries@pmbl.co.uk or Click Below:

     

    CONTACT A SPECIALIST ATEX BATTERIES DESIGN AND ASSEMBLY EXPERT

     

    Talk To A Specialist ATEX Batteries Design and Assembly Services Engineer

     

    PMBL can manufacture your ATEX Batteries with cells from the UK's leading battery manufacturers.

     

    Call us on 01460 66366 or email batteries@pmbl.co.uk or Click Below:

     

    CONTACT A SPECIALIST ATEX BATTERIES DESIGN AND ASSEMBLY ENGINEER

     

    Specialist ATEX Batteries Design and Assembly
  4. Specialist Medical and Healthcare Batteries, Design and Manufacture
    7 June 2023

     

    Specialist Medical and Healthcare Batteries, Design and Manufacture

     

    Custom Battery Design, Assembly and Manufacture for Medical and Healthcare Industries

     

    Medical and Healthcare Battery Pack Design has now become a mission critical factor within the Medical and Healthcare Industry. With significant years of developing, designing and manufacturing custom made batteries for mission critical systems and technology have resulted in PMBL being a key supplier to the Medical and Healthcare Industries for highly efficient, reliable, and long lasting mobile battery power. Whether it's for Intensive Care Units (ICU's) where reliability, accuracy and availability of equipment, systems and monitors can make all the difference to those who depend on this technology; or Specialist Medical Condition Healthcare such as Cardiology or Obstetrics & Gynecology or Oncology; Mobile Battery and Battery Backup & Support systems are key to their success.

     

    Specialist Medical and Healthcare Batteries, Design and Manufacture Requirements

     

    Each battery design requirement requirement is considered on a case by case basis to ensure the optimum design is developed and delivered each and every time. In conjunction with our clients, PMBL have an established record of being pivotly involved from the commencement of any new Medical and Healthcare equipment application design so all relevant options are explored with the resultant battery technology selected being the most appropriate solution for the needs of the end client and ultimately the patient.

     

    Specialist Medical and Healthcare Batteries, Design and Manufacture

     

    Whether it's Lithium Ion (Li-Ion) or Nickel Cadmium (NiCd) or any other battery chemistry chosen you can rely on PMBL carefully weighing up the alternatives to give you the Specialist Medical and Healthcare Batteries, Design and Manufacture that you need. Safely protective circuits, equalization circuits and battery management unit's (BMU), operating temperature and conditions, recharge and discharge rates, shelf life, safety and package robustness may also be essential to the final design delivered.

     

    Our Specialist Medical and Healthcare Batteries, Design and Manufacture Engineers will work with you every step of the way to give you the solution you need. Every time.

     

    Working alongside key battery technology suppliers for all battery chemistry types (Lead Acid, Lithium, and Nickel Metal Hydride), our UK based (Somerset) operations centre is able to respond quickly to any demands the industry makes of us.

     

    In addition, PMBL have long standing standing relationships with many of the most dependable cell manufacturers within the market.

     

    The design and manufacture of Custom Made Medical Batteries from PMBL is in line with all batteries and custom battery packs manufactured by us and follow the highest QA and development standards in the Battery Industry. Our aim is to ensure the highest level of quality that our customers expect when developing for the life critical medical applications they are bringing to market. Our team of experienced Custom Made Medical Battery Engineers are here to advise you on the right battery type for your mission critical medical applications (whether they are for defibrillators, patient monitors, healthcare devices, diagnostic tools, ultrasound devices, mobility products, medical carts and other specialist medical instruments).

     

    As with the majority of specialist battery packs, they're often required to provide a specific rated power source for applications or services that are mobile and cannot be connected to mains power due to their location or purpose. This mobile battery power has to be delivered safely and typically with need to be rechargeable. Specialist Custom Specialist Medical and Healthcare Batteries, Design and Manufacture, PMBL, have, by the value of their many years of experience in designing and developing Specialist Medical and Healthcare Batteries, Design and Manufacture, become a key element of the majority of their clients project life-cycles.

     

    The demand for traceability, reliability and performance are a fundamental pre-requisite when purchasing Custom Designed Medical Batteries. Also, a responsive ongoing customer advice and support service is needed to ensure that your products are running smoothly and efficiently even after delivery.

     

    Call us on 01460 66366 or email batteries@pmbl.co.uk or Click Below:

     

    CONTACT A SPECIALIST MEDICAL AND HEALTHCARE BATTERIES, DESIGN AND MANUFACTURE EXPERT

     

    Talk To A Custom Specialist Medical and Healthcare Batteries, Design and Manufacture Engineer

     

    PMBL can manufacture your Specialist Medical and Healthcare Batteries, Design and Manufacture Solutions with cells from the UK's leading battery manufacturers.

     

    Call us on 01460 66366 or email batteries@pmbl.co.uk or Click Below:

     

    CONTACT A SPECIALIST MEDICAL AND HEALTHCARE BATTERIES, DESIGN AND MANUFACTURE SPECIALIST

     

     

    Specialist Medical and Healthcare Batteries, Design and Manufacture
  5. Specialist Batteries UK
    3 February 2023

     

    Specialist Batteries UK companies can rely on. PMBL, a Specialist Battery Design, Assembly and Battery Manufacturer has partnered with many advanced and startup innovative companies and delivered the optimum battery technology solution for each of their bespoke, specific requirements. As a design and battery technology driven, customer orientated, batteries manufacturer, PMBL take great pride in their ability to offer a comprehensive battery design, procurement and manufacturing process for a wide range of battery technologies including intrinsically safe applications.

     

    The Customer - Each Project starts with You.

     

    Your Design Specifications. Your Deadlines. Your Satisfaction.

     

    PMBL have many years of experience working on Highly Technical and Complex Applications, especially in extreme operating conditions. Our customers have high expectations of us and our quality solutions from a design, assembly, manufacture and pricing viewpoint.

    PMBL's reputation is built upon Delivery - Technology, Design, Testing, Manufacturing, coupled with a first class customer service in addition to a polite but open approach.

     

    Custom Specialist Batteries - UK Service

     

    The advanced battery solutions we provide must fit seamlessly into the products and applications you are creating. High power performance, operation and endurance capabilities, not only during use but during periods of re-charging are essential to success.

     

    Project Management

     

    PMBL's approach to delivering the ideal battery design solution is a tried and tested, repeatable process that ensures your expectations are matched and often exceeded.

     

    The PMBL Project Discovery Process

     

    The foundation of any new project with PMBL is to clearly understand your business and project aims at the earliest point possible. Establishing these requirements and building a close working relationship will help deliver excellent results.

     

    The PMBL Design Process

     

    Working closely as a team, our joint staff efforts will deliver the most appropriate solution for your application and budget needs.

     

    The PMBL Development Approach

     

    Once the detailed design is complete, early proto-types or short production runs will start the delivery process and assist in resolving any integration issues that may occur.

     

    Battery Manufacture and Assembly Service

     

    PMBL have Specialist Batteries UK facilities at Chard, Somerset, UK, this ensures easy UK customer access and a fast, responsive, easy to communicate way of delivering a cost-efficient service. In situations where you may already have a battery design or have an existing battery supplier and are seeking an alternative supplier, we can offer a service that ensures you get exactly what you want when you need it, whilst remaining in control. Application performance significantly depends on how well the battery delivers the power and recharge capabilities required. Getting the correct Specialist Batteries partner will make all the difference.

    Our long term, ongoing relationships with the leading, major battery manufacturers together with our clients make our specilist batteries capable and reliable by merging the design process with quality management. This means critical battery development stages are never compromised as this is often a false economy. Once the test and evaluation process is complete, full production can start.

     

    Call us on 01460 66366 or email batteries@pmbl.co.uk 

     

    Specialist Batteries UK
  6. Custom NiMH Power Bank Supplier
    8 July 2022

    If you require a Custom NiMH Power Bank Supplier, PMBL have many combined years of experience in designing and developing custom designed and manufactured NiMH power banks and battery packs for a wide range of industrial and commercial products and mobile electronic applications. These specialist NiMH Power Banks are designed for many top end applications, typically: Consumer Electronics that require re-chargeable batteries (such as Digital Cameras), Automotive and Vehicle Battery Power Units and back-up, redundant power units for significant scale applications within the Telecomms and Rail Infrastructure Industries.

    Why choose a Custom NiMH Power Bank Supplier?

    Background of NiMH Battery Technology: Development commenced in NiMH Battery Technology in the 1970's but slowed in it's early stages due to the instability of some of it's central hydride components. Later, with the subsequent advance of newer, more stable, Hydride alloys in the 1980's, the necessary level of suitability meant that NiMH cell development has continued to grow, giving the improvements that Bespoke NiMH Batteries offer to the provision of mobile energy today.

    The Latest in Custom NiMH Power Bank Design: The latest NiMH battery offers up to 40 percent higher energy density compared to Ni-Cd. There is potential for yet higher capacities, but not without some negative side effects. As a result the NiMH Battery has been replacing the Ni-Cd in markets such as wireless communications and mobile computing and is more environmentally friendly, especially when considering disposal as it contains only mild toxins.

    Talk to Custom NiMH Power Bank Supplier - PMBL

    If you would like more information on Custom NiMH Power Banks and Batteries :

    Call us on 01460 66366 or email batteries@pmbl.co.uk

    Advantages of Custom NiMH Power Banks and Batteries:

    • 30 - 40 % higher capacity over a standard Ni-Cd. 
    • NiMH Batteries have a potential for yet higher energy densities. 
    • Less prone to memory than the Ni-Cd. 
    • Periodic exercise cycles are required less often. 
    • Simple storage and transportation - transportation conditions are not subject to regulatory control.
    • Environmentally friendly - contains only mild toxins; profitable for recycling.

     Dis-Advantages of NiMH Power Banks and Battery Packs:

    • Limited service life - The performance starts to deteriorate after 200 to 300 cycles. 
    •  Limited discharge current - Repeated discharges with high load currents reduces the battery's cycle life. 
    • Longer Charge Period - Controlled Trickle Charge needed. 
    • High self-discharge - 50 percent higher self-discharge compared to the Ni-Cd. 
    • New chemical additives improve the self-discharge but at the expense of lower energy density. 
    • High Temperature Performance degradation - Performance degrades if stored at elevated temperatures, NiMH Battery Packs should be stored in a cool place and at a state-of-charge of about 40 % High maintenance - battery requires regular full discharge to prevent crystalline formation. 
    • Price - About 20 % more expensive than Ni-Cd.

    Talk to the Custom NiMH Power Bank Specialists at PMBL and discover how you can get Bespoke NiMH Power Banks and Batteries Custom Made To Your Specification.

    Call us on 01460 66366 or email batteries@pmbl.co.uk

     

     

    Custom NiMH Power Bank Supplier
  7. Custom NiMH Batteries Designed and Made in the UK
    8 July 2022

    Custom NiMH Batteries, Designed and Made in the UK, can transform your product development, improving design, reducing costs and getting to market earlier. PMBL can help you develop and impliment the product solution you have been looking for. If you are beginning your product develop or if you have started already but are encountering issues with your current custom battery design supplier, it may be time for a conversation with one of PMBL's experienced Custom NiMH Battery Pack Design Engineers.

    Custom NiMH batteries can help address issues with: inadequate power for the task at hand, poor manufacturing quality and recharge performance; inadequate charging and control systems; and ill or loose fitting connections and conductivity with the product. Alternatively, perhaps you may be increasingly concerned about the safety and technical management of your battery pack, or you may be keen on discovering how you can reduce and minimise your products environmental impact - Custom NiMH Batteries Design Services may provide the best solution for a variety of ongoing issues you may be experiencing, all the while meeting your specific product and environmental requirements.  

    PMBL is a UK based company that specialises in the design and manufacture of Custom NiMH Batteries for businesses, small and large, that require the expertise of a battery engineering company how have many years of involvement in battery product development. PMBL is perfectly positioned to discuss and understand your business, technical and environmental requirements from here within the UK, either in person (COVID19 safe) or via Online Video. This premium service level offered by our Custom Batteries Design Engineers provides many advantages to both new and established enterprises or businesses that are based or operating at remote locations. AThe technology employed by NiMH batteries is becoming increasinly complicated and custom batteries are now a key component to ensuring the best result when producing your electronic products.    

    At a cursory glance, off the shelf battery packs may seem a cheap and fast option. However, often the best option for performance, quality, price and ongoing support is a battery pack that has been custom designed specifically for your product. Thus, providing you with a battery that meets all of your requirements from the outset.  

    Batteries produced by Custom the Custom NiMH Batteries Design specialists at PMBL will not only fit exactly into the product, but will have improved robustness and reliability providing a longer and more effective use of the product. Additionally, made to measure control electronics and chargers are produced to accompany the style of your required battery - meaning no concerns over the safety and management of your product or charging issues. 

    PMBL are a leading UK based, Custom Batteries Design Service Company for NiMH Batteries, company and only use leading cell components in their products. PMBL design and manufacture a wide variety of custom battery pack solutions to fit any requirement and they understand the upmost importance of choosing the right Custom Battery Pack. Whether you need a complex, high temperature nickel metal hydride (NiMH) rechargeable pack; a heavy duty and high capacity lead acid battery pack; an alkaline or lithium primary battery pack; or an advanced lithium ion or lithium polymer pack with built-in safety circuit - PMBL have the experience and knowledge to create your solution. 

    Even after the purchase of a Custom Designed NiMH Battery Pack, you will still have access to ongoing tailored support from PMBL's technicians who will provide you with expert solutions. 

    Custom NiMH Battery Pack Design Considerations. 

    An experienced Custom NiMH Battery Packs Design Company, such as PMBL, will:

    • Identify the right battery chemistry, technology and structure to adopt
    • Provide the detailed battery specification of the pack you need
    • Provide the detailed design of the physical and electronic elements of the Battery Pack
    • Provide early proto-type samples for your own testing and approval 
    • Deliver full testing of your product 
    • Give a full supply chain manufacture and delivery program
    • Work with your product specialists throughout the process to ensure that you get the Bespoke Battery Design that you need for the success of your product.

    All of the above is taken into account when designing a Custom NiMH Battery Pack with PMBL. 

    PMBL's Credentials

    The custom design of a battery pack requires a partnership between product developer and battery engineer to ensure the requirements of your product are met in the short, medium and long term. PMBL have decades of experience and expertise in battery application engineering, design and product development across a wide range of industries. Solutions can be found in the development of small, medium and large industrial battery packs. By creating close relationships with other key leading battery manufactures, PMBL can shortcut any battery product or manufacture issues enabling the vital success of any product development you may have. 

    Talk to a UK based Custom NiMH Batteries Design Specialist.

    If you would like more information on PMBL's Custom NiMH Battery Pack Design service and how it can help you develop your application or product:

    Call us on 01460 66366 or email batteries@pmbl.co.uk

    Custom NiMH Batteries Designed and Made in the UK
  8. Custom Batteries Specialist Design and Assembly UK
    8 July 2022

    Custom Batteries Specialist Design and Assembly UK companies can rely on for their Bespoke Battery Assembly UK requirements. PMBL's reputation for leading edge innovations relating to the design, quality, reliability, and timeliness in it's delivery of new Bespoke Battery Assembly Solutions. The battery pack design team at PMBL include engineers with established track records as designers, developers and manufacturer's of commercial battery power solutions with many years experience across most industrial sectors. 

    With over 16 years of operational and battery pack design and assembly excellence, PMBL have created a comprehensive, ISO9001:2008 accredited, battery design and assembly facility (Somerset, South West UK), which is able to provide cost effective, low and high volume production of custom designed and assembled battery packs and chargers. 

    PMBL offer a wide range of services and are able to provide battery pack designs for both primary and secondary chemistries (including, alkaline, NiMH, NiCd, primary lithium, and the latest lithium-ion or lithium-polymer batteries). PMBL can help product designers from concept right through to testing, manufacture and delivery.

    PMBL's mission is to offer an all encompassing battery design & assembly service that is tailor made to help clients create a custom battery pack with the optimal size, capacity, voltage and operating temperature range to meet the specific demands of their applications.

    PMBL has worked with electronic product and application developers for many years and delivered battery pack design solutions to companies in almost all industry sectors, including but not limited to:

    • Defence
    • Deep Sea
    • GPS Tracking
    • Mobility
    • Memory Backup
    • Communications
    • Security
    • Marine
    • Computers
    • Data Logging
    • Cordless Phones
    • UPS
    • Emergency Lighting
    • Intrinsically Safe Environments
    • Oil and Gas
    • OEM

    Initial Design and Guidance Service: 

    PMBL offer an initial product design & guidance service that covers the following areas:

    • Battery Chemistry Selection
    • Battery Charger Design
    • Battery Fuel-Gauge Options by Application
    • Battery Safety Recommendations
    • Battery Construction Advice
    • System Architecture Advice
    • Regulatory Guidance
    • Production Test Equipment & Services
    • Custom Battery Design and Production Services

    As you would expect of a well established Battery Design and Assembly company PMBL provide a complete turn-key service for the product development & production of batteries, chargers and associated technologies.

    Custom Batteries Specialist Design and Assembly UK

    If you would like more information on PMBL's Custom Batteries Specialist Design and Assembly UK and how they can help you develop your application or product:

     

    Call us on 01460 66366 or email batteries@pmbl.co.uk

    Custom Batteries Specialist Design and Assembly UK
  9. Bespoke Design ATEX Batteries
    8 July 2022

    The Bespoke Design ATEX Batteries, manufactured by PMBL has provided the optimum battery solution to countless numbers of satisified customers for over 25 years. Taking advantage of the latest innovations and ATEX Battery technology improvements, PMBL's customer driven methodology has helped us deliver the complete custom design, procurement and manufacturing solution all leading batteries and in particular for ATEX Batteries used by intrinsically safe applications.

    Customer Requirements - The Start.

    Your Application. Your Timescales. Your Budget.

    When dealing with complex applications that will typically have extreme operational environments and characteristics coupled with high specifications and expactations to match, mean that PMBL have to deliver high quality solutions time and time again.

    The reputation of PMBL is built upon it's capability to deliver ATEX battery technology solutions plus excellent service coupled with a polite but objective, open approach.

    Call us on 01460 66366 or email batteries@pmbl.co.uk or Click Below:

    CONTACT A BESPOKE DESIGN ATEX BATTERIES ENGINEER

    Integrated Bespoke Design ATEX Batteries Service

    What is ATEX? ATEX stands for ATmospheres EXplosible, and this highlights the extreme conditions that ATEX batteries live and operate in, especially those considered to be of a hazardous, or potentially explosive nature, and include environments that are both gaseous (typically petrochemical) and particle laden (dusty), such as flour mills, timber saw mills and many food processing plants.

    Specifically an ATEX Batteries are specifically designed to conform to European Union directive 94/9/EC. This directive is designed to guarantee that battery powered equipment that is intended for use in environments that have potentially explosive atmospheres are designed and manufactured to the highest possible safety standards thereby offering the utmost levels of protection to equipment operators in those areas.

    Bespoke Design ATEX Batteries - The Complete Service.

    Design, certification and manufacture of batteries is a critical part of developing equipment intended for use in hazardous areas (ATEX/IECEx). The Bespoke Design ATEX Battery engineers at PMBL have extensive knowledge and experience of working with the intrinsic safety (Ex ia/Ex ib) and flameproof (Ex d) safety protection concepts that are typically used in battery powered devices.

    Over many years of working with our clients, PMBL have a wide portfolio of experience that can help get to the key design requirements for ATEX/IECEx battery products that can often result in a better solution design, with shorter development and testing phases, using the most appropriate battery components allowing easier integration into the end product. This greatly enhances the product ready for full production and distribution from our UK (Somerset) manufacturing site.

    Bespoke Design ATEX Batteries are considered for:

    • Dangerous Gas Detectors
    • Un-interupted Power Supplies (UPS)
    • Hazardous area Personal Protective Equipment (PPE)
    • Mining Lamps
    • Handheld crack detectors and non-destructive testing (NDT)
    • Remote monitoring equipment used in hazardous areas and environments
    • Plus many more

    Call us on 01460 66366 or email batteries@pmbl.co.uk 

     

    Bespoke Design ATEX Batteries
  10. Bespoke Battery Design and Assembly Specialists - PMBL
    8 July 2022

    Custom Made Batteries Designed and Assembled to Your Specification

    Bespoke Battery Design and Assembly Specialists PMBL, a Custom Battery Manufacturer and Assembly company that has partnered with many businesses and delivered the optimum battery solution for each of their individual, bespoke requirements. As a technology and design driven, customer orientated, battery pack manufacturer, PMBL take great pride in their ability to offer the complete battery technology procurement and manufacturing process for a wide range of battery technologies including ATEX intrinsically safe applications.

    Customer Focus.

    Your Design Specifications. Your Deadlines. Your Investment.

    Technically Complex applications. Extreme operating conditions. High expectations of quality solutions from customers.

    PMBL's reputation is built upon Delivery - Technology, Design, Testing, Manufacturing, coupled with a first class customer service in addition to a polite but open approach.

    Bespoke Battery Design and Assembly Service

    The battery solutions we provide must fit seamlessly into the products and applications you are creating. High performance and operation capabilities, not only during use but during periods of re-charging are essential to success.

    Project Management

    PMBL's methodology to delivering the optimum battery design solution is a repeatable, tried and tested, process that ensures your expectations are matched and often exceeded by the results.

    The Discovery Process - Your Needs

    The Cornerstone of any new project is to discover and clearly understand the needs of your business and project aims at the earliest point possible. Establishing these requirements and building a close working relationship will help deliver excellent results and keep cost and timescale variations to a minimum.

    The Design Process

    Working closely as a team, our joint staff efforts will deliver the most appropriate solution for your application and budget needs.

    The Development Approach

    Once the detailed design is complete, early proto-types or short production runs will start the delivery process and assist in resolving any integration issues that may occur.

    Battery Manufacture and Assembly Service

    Having UK based, recently expanded, assembly facility (Chard, Somerset, UK) ensures easy access and a responsive, easy to communicate way of delivering a cost-effective service. In situations where you may already have a battery design or have an existing supplier and wish to seek an alternative, we can offer a service that ensures you get exactly what you want when you need it, whilst remaining in control. Application performance significantly depends on how well the battery delivers the power and recharge capabilities required.

    Our relationships with the major battery manufacturers together with our clients make our batteries capable and reliable by merging the design process with quality management. This means critical battery development stages are never compromised as this is often a false economy. Once the test and evaluation process is complete, full production can start.

    Call us on 01460 66366 or email batteries@pmbl.co.uk 

    Bespoke Battery Design and Assembly Specialists - PMBL
  11. Custom Battery Pack Design, Manufacture and Assembly
    8 July 2022

    Bespoke Batteries Design Service from PMBL

    As Leading UK Custom Battery Designers, Manufacturers and Assembly Specialists, PMBL, have a well earned reputation for delivering advanced custom battery designs combined with high quality manufacture and assembly facilities producing accurate, rapid turn around, innovative battery designs with in-house facilities for prototyping, pre-liminary and mass, pre-release product testing, manufacturing and distribution, all from their high tech manufacturing facility within the UK. When businesses require customised heavy duty industrial battery designs or high energy powerpacks (rail networks, communications, heavy infrastructure, equipment production) or light weight technology industries requiring extreme and long lasting unitd with easy recharge battery solutions (mobile applications, light electronics, leisure) PMBL UK may be able to provide the custom battery design and engineering that your business needs.

    As an experienced UK based company specialising in of Custom Battery Design, Manufacture and Assembly, PMBL are recognised within the battery and powerpack industry as a leader in quality battery design, assembly and manufacturing, especially of specialist batteries (Li-ion, NiMH, ATEX, Intrinsically Safe). PMBL make sure that by working closely with customer's as part of the project team, at all stages of the development cycle. Starting from the first product concept meetings, to initial design workshops, initial tests and prototyping (proof of concept) through to small scale production runs and thence on to mass production of the customised products and applications.

    Many years of experience and involvement in a wide range of applications, PMBL is able to deliver across a broad spectrum of industrial sectors, giving PMBL's customers the comfort they need when choosing the correct Custom Battery Designers and Manufacturers that will help them succeed.

    PMBL's Approach. 

    PMBL's approach to working in conjunction with customers is straight forward: Your custom battery pack, built to your specification, within an agreed timescale and budget.

    UK Custom Battery Designers and Manufacturers

    With a track record of delivery, PMBL is proud of its ISO quality certifications that ensure its internal design and production teams can meet your custom battery pack requirements - all designed, assembled and developed from our UK manufacturing plant in Somerset, UK.

    Talk to A Custom Battery Design, Manufacturer and Assembly Speciialist -  PMBL.

    If you would like more information on PMBL's UK Customised Battery Pack Design Service and how it can help you develop your application or product:

    Call us on 01460 66366 or email batteries@pmbl.co.uk 

     

     

    Custom Battery Pack Design, Manufacture and Assembly
  12. Bespoke NiMH Batteries Custom Made To Your Specification
    14 October 2020

    If you require Bespoke NiMH Batteries Custom Made To Your Specification, PMBL have many combined years of experience in designing and developing custom designed and manufactured NiMH batteries for a wide range of industrial and commercial products and mobile electronic applications. These custom designed, bespoke NiMH Batteries are used in many top end applications, typically: Consumer Electronics that require re-chargeable batteries (such as Digital Cameras), Automotive and Vehicle Battery Power Units and back-up, redundant power units for significant scale applications within the Telecomms and Rail Infrastructure Industries.

    Background of NiMH Battery Technology: Development commenced in NiMH Battery Technology in the 1970's but slowed in it's early stages due to the instability of some of it's central hydride components. Later, with the subsequent advance of newer, more stable, Hydride alloys in the 1980's, the necessary level of suitability meant that NiMH cell development has continued to grow, giving the improvements that Bespoke NiMH Batteries offer to the provision of mobile energy today.

    The Latest in NiMH Battery Design: The modern NiMH offers up to 40 percent higher energy density compared to Ni-Cd. There is potential for yet higher capacities, but not without some negative side effects. The NiMH has been replacing the Ni-Cd in markets such as wireless communications and mobile computing and is more environmentally friendly, especially when considering disposal as it contains only mild toxins.

    Talk to Specialist NiMH Battery Manufacturers at PMBL

    If you would like more information on Specialist Bespoke NiMH Batteries :

    Call us on 01460 66366 or email solutions@pmbl.co.uk

    Bespoke NiMH Batteries Custom Made To Your Specification
  13. Custom ATEX Batteries
    14 October 2020

    The Custom ATEX Batteries, designed to ensure that people who work in flammable and potentially explosive conditions take extra safety precautions, are used in environments and products, such as lamps, gas detectors, and air-monitoring devices, where the highest safety standards is mandated. Custom ATEX Batteries provided by PMBL have delivered this specialist battery solution to hundreds of satisified customers for over 20 years. As an innovative, customer orientated, battery pack manufacturer, we pride ourselves on our ability to offer the complete procurement and manufacturing solution for all battery technologies including intrinsically safe applications.

    Your Battery Design All Starts With You

    Your Design requirements. Your Timescales. Your Budget.

    Complex applications. Extreme environments. High expectation requirements from customers.

    The reputation of PMBL is built upon our capability to deliver battery technology solutions plus first class service coupled with a polite but straight talking approach.

    Custom ATEX Battery Pack Design Service

    The battery solutions we provide must fit seamlessly into the products and applications you are creating. High performance and operation capabilities, not only during use but during periods of re-charging are essential to success.

    What are ATEX Batteries?

    The ATEX Directive 94/9/EC was design to ensure that people who work in flammable and potentially explosive conditions take extra safety precautions. The battery powered equipment they use in such environments, such as lamps, gas detectors, and air-monitoring devices, is held to the highest safety standards.

    The ATEX safety directive identifies electronic components that have built-in safety features designed to safeguard users who work under hazardous conditions and places the onus on equipment manufacturers for designing and testing their equipment to ensure that it incorporates all of the required safety features.

    ATEX Battery Design Options

    There are several different technical design options are available to comply with the ATEX directive, including explosion-proof enclosures, specific protection devices and encapsulation. This includes the pre-certification standard of "Intrinsically Safe" (IS) components such as batteries that do not produce sparks and should not release electrical or thermal energy that could caused any sort of reaction, even when the component is abused (for example short circuited).

    Rechargeable Li-ion, NiCd, and lithium-thionyl chloride (Li-SOCl2) are examples of IS batteries. The design of the ATEX Battery or IS Battery Pack is very important and many factors must be considered in addition to environmental conditions, such as life cycle, performance and weight.

    Battery Manufacture and Assembly Service

    Having UK based assembly facility (Chard, Somerset, UK) ensures easy access and a responsive, easy to communicate way of delivering a cost-effective service. In situations where you may already have a battery design or have an existing supplier and wish to seek an alternative, we can offer a service that ensures you get exactly what you want when you need it, whilst remaining in control. Application performance significantly depends on how well the battery delivers the power and recharge capabilities required.

    Our relationships with the major battery manufacturers together with our clients make our batteries capable and reliable by merging the design process with quality management. This means critical battery development stages are never compromised as this is often a false economy. Once the test and evaluation process is complete, full production can start.

    Call us on 01460 66366 or email solutions@pmbl.co.uk

    Custom ATEX Batteries
  14. Custom Battery Pack Design Service
    14 October 2020

    The Custom Battery Pack Design Service provided by PMBL has delivered the optimum battery solution to hundreds of satisified customers for over 20 years. As an innovative, customer orientated, battery pack manufacturer, we pride ourselves on our ability to offer the complete procurement and manufacturing solution for all battery technologies including intrinsically safe applications.

    But it all starts with you.

    Your Design requirements. Your Timescales. Your Budget.

    Complex applications. Extreme environments. High expectation requirements from customers.

    The reputation of PMBL is built upon our capability to deliver battery technology solutions plus first class service coupled with a polite but straight talking approach.

    Integrated Custom Battery Pack Design Service

    The battery solutions we provide must fit seamlessly into the products and applications you are creating. High performance and operation capabilities, not only during use but during periods of re-charging are essential to success.

    Project Management

    Our approach to delivering the solution you need is tried and tested. A repeatable process the ensures we match and often exceed your expectations.

    Discovery

     

    A key foundation of any project is to understand your business and project aims as early as possible. Establishing clear requirements and building a close relationship will help deliver excellent results.

    Design

    By working closely as a team, our respective staff will jointly deliver most appropriate solution for your application and budget.

    Develop

    Once the detailed design is complete, early proto-types or short production runs will start the delivery process and assist in resolving any integration issues that may occur.

    Battery Manufacture and Assembly Service

    Having UK based assembly facility (Chard, Somerset, UK) ensures easy access and a responsive, easy to communicate way of delivering a cost-effective service. In situations where you may already have a battery design or have an existing supplier and wish to seek an alternative, we can offer a service that ensures you get exactly what you want when you need it, whilst remaining in control. Application performance significantly depends on how well the battery delivers the power and recharge capabilities required.

    Our relationships with the major battery manufacturers together with our clients make our batteries capable and reliable by merging the design process with quality management. This means critical battery development stages are never compromised as this is often a false economy. Once the test and evaluation process is complete, full production can start.

    Call us on 01460 66366 or email solutions@pmbl.co.uk 

    Custom Battery Pack Design Service
  15. Specialist Bespoke NiMH Battery Designers
    14 October 2020

    Specialist Bespoke NiMH Battery Designers can make all the difference to your new product innovations and development, pre-dominantly if you contact and involve them at the initial stage of the project cycle. More importantly, the earlier you can include them in this process the better as this up front involvement can highlight any possible design or manufacturing limitations or flaws that can be potentially costly and time consuming to resolve if not detected until the later phases of the project time span.

    Specialist Bespoke NiMH Battery Designers additionaly help by also making sure that the right power requirements and performance needs are met but by providing the mecessary solution in an effective manner as achievable, ensuring that your product time to market, proto-typing and testing costs are kept to the lowest level.

    There are only a few highly experienced Specialist Bespoke NiMH Battery Designers in the UK but by selecting a company with a track record of bespoke battery pack design and assembly you can be safe in the knowledge that you are being correctly advised throughout the whole product development lifecycle process. All the way from design concept through to manufacturing, delivery and shipping.

    As with the majority of specialist battery packs, they're often required to provide a specific rated power source for applications or services that are mobile and cannot be connected to mains power due to their location or purpose. This mobile battery power has to be delivered safely and typically with need to be rechargeable. Specialist Bespoke NiMH Battery Designers, PMBL,  have, by the value of their many years of experience in designing and developing Specialist Bespoke NiMH Battery Designers, become a key part of most of their clients project life-cycles.

    Call us on 01460 66366 or email solutions@pmbl.co.uk 

    Specialist Bespoke NiMH Battery Designers
  16. Custom Medical Battery Pack Design and Assembly
    14 October 2020

    Custom Medical Battery Pack Design and Assembly specialists can make a significant impact on the successful outcome of your new medical equipment product development or battery replacement. It's unusual for life critical medical equipment under development, that require mobile battery power, not to require Custom Medical Battery Pack Design and Assembly in order to get the best solution for their products. Just searching for an online battery store and purchasing a couple of off the shelf AA batteries simply isn't going to deliver the technical components essential to success.

    Many years of designing, assembling and manufacturing custom batteries for mission critical systems and technology have resulted in PMBL being a key supplier to the Medical and Healthcare Industries for highly efficient, reliable, and long lasting mobile battery power. Whether it's for Intensive Care Units (ICU's) where reliability, accuraccy and availablilty of equipment, systems and monitors can make all the difference to those who depend on this technology; or Specialist Medical Condition Healthcare such as Cardiology or Obstetrics & Gynaecology or Oncology; Mobile Battery and Battery Backup & Support systems are key to their success.

    Call us on 01460 66366 or email solutions@pmbl.co.uk

    Custom Medical Battery Pack Design and Assembly
  17. Medical and Healthcare Battery Solutions
    14 October 2020

    Medical and Healthcare Battery Solutions are mission critical within the Healthcare Industry. Many years of designing and manufacturing custom batteries for mission critical systems and technology have resulted in PMBL being a key supplier to the Medical and Healthcare Industries for highly efficient, reliable, and long lasting mobile battery power. Whether it's for Intensive Care Units (ICU's) where reliability, accuraccy and availablilty of equipment, systems and monitors can make all the difference to those who depend on this technology; or Specialist Medical Condition Healthcare such as Cardiology or Obstetrics & Gynaecology or Oncology; Mobile Battery and Battery Backup & Support systems are key to their success.

    Medical and Healthcare Battery Requirments

    Each requirement is considered independantly to ensure the best design is delivered each and every time. Working with our clients, PMBL have a track record of being deeply involved from the outset of any new Medical and Healthcare equipment applications so all relevant alternatives are considered with the resultant battery technology employed being the most appropriate solution for the needs of the end client, ultimately the patient.

    Medical and Healthcare Battery Solutions

    Whether it's Lithium Ion (Li-Ion) or Nickel Cadmium (NiCd) or any other battery chemestry selected you can rely on PMBL carefully considering the alternatives to give you the Medical and Healthcare Battery Solutions that you require. Safely protective circuits, equalization circuits and battery management unit's (BMU), operating temperature and conditions, recharge and discharge rates, shelf life, safety and package robustness may also be essential to the final design delivered.

    Our Medical and Healthcare Battery Engineers will work with you every step of the way to give you the solution you need. Every time.

    Working alongside key battery technology suppliers for all battery chemistry types (Lead Acid, Lithium, and Nickel Metal Hydride), our UK based (Somerset) operations centre is able to respond quickly to any demands the industry makes of us.

    In addition, PMBL have long standing standing relationships with many of the most dependable cell manufacturers within the market.

    The design and manufacture of Custom Made Medical Batteries from PMBL is in line with all batteries and custom battery packs manufactured by us and follow the highest QA and development standards in the Battery Industry. Our aim is to ensure the highest level of quality that our customers expect when developing for the life critical medical applications they are bringing to market. Our team of experienced Custom Made Medical Battery Engineers are here to advise you on the right battery type for your mission critical medical applications (whether they are for defibrillators, patient monitors, healthcare devices, diagnostic tools, ultrasound devices, mobility products, medical carts and other specialist medical instruments).

    As with the majority of specialist battery packs, they're often required to provide a specific rated power source for applications or services that are mobile and cannot be connected to mains power due to their location or purpose. This mobile battery power has to be delivered safely and typically with need to be rechargeable. Specialist Custom Medical and Healthcare Battery Solutions, PMBL,  have, by the value of their many years of experience in designing and developing Medical and Healthcare Battery Solutions, become a key part of most of their clients project life-cycles.

    The need for traceability, reliability and performance are fundamentally essential when purchasing Custom Designed Medical Batteries. Also, a responsive ongoing customer advice and support service is needed to ensure that your products are running smoothly and efficiently even after delivery.

    Call us on 01460 66366 or email solutions@pmbl.co.uk

     

    Medical and Healthcare Battery Solutions
  18. Specialist Bespoke NiMH Battery Pack Designers
    14 October 2020

    Specialist Bespoke NiMH Battery Pack Designers can make all the difference to your new product designs, developments and innovations, especially if you engage with them early and involve them at the initial stage of the project life-cycle. Ideally, the sooner you can involve them the better as this early engagement and involvement can put the spotlight on any potential design or manufacturing limitations or oversights that can be potentially expensive and time consuming to remedy if not identified until the later phases of the development cycle.

    Specialist Bespoke NiMH Battery Pack Designers also help by additionally making sure that the correct power performance needs are met but by providing the ideal solution in an effective way as possible, ensuring that your lead time to market, proto-typing and testing costs are kept as low as possible.

    There are only a few highly experienced Specialist Bespoke NiMH Battery Pack Designers in the UK but by selecting a company with a track record of bespoke battery pack design and assembly you can be safe in the knowledge that you are being correctly advised throughout the whole product development lifecycle process. All the way from design concept through to manufacturing, delivery and shipping.

    As with the majority of specialist battery packs, they're often required to provide a specific rated power source for applications or services that are mobile and cannot be connected to mains power due to their location or purpose. This mobile battery power has to be delivered safely and typically with need to be rechargeable. Specialist Bespoke NiMH Battery Pack Designers, PMBL,  have, by the value of their many years of experience in designing and developing Custom Made NiMH Batteries, become a key part of most of their clients project life-cycles.

    Advantages of Specialist NiMH Batteries

    • 30 - 40 % higher capacity over a standard Ni-Cd. The NiMH has potential for yet higher energy densities.
    • Less prone to memory than the Ni-Cd. 
    • Periodic exercise cycles are required less often. 
    •  Simple storage and transportation - transportation conditions are not subject to regulatory control. 
    •  Environmentally friendly - contains only mild toxins; profitable for recycling.

    Limitations And Dis-Advantages of NiMH Batteries

    • Limited service life - The performance starts to deteriorate after 200 to 300 cycles.
    • Limited discharge current - Repeated discharges with high load currents reduces the battery’s cycle life. 
    •  Longer Charge Period - Controlled Trickle Charge needed. 
    •  High self-discharge - 50 percent higher self-discharge compared to the Ni-Cd. 
    • New chemical additives improve the self-discharge but at the expense of lower energy density. 
    •  High Temperature Performance degradation - Performance degrades if stored at elevated temperatures, NiMH Battery Packs should be stored in a cool place and at a state-of-charge of about 40 % 
    •  High maintenance - battery requires regular full discharge to prevent crystalline formation. 
    •  Price - About 20 % more expensive than Ni-Cd.

    Call us on 01460 66366 or email solutions@pmbl.co.uk:

    Specialist Bespoke NiMH Battery Pack Designers
  19. Custom Made Medical Batteries
    14 October 2020

    Custom Made Medical Batteries are mission critical within the Healthcare Industry. The current situation within the healthcare industry where key equipment must have autonomy and failsafe capabilities has resulted in the widespread use of battery backup systems being designed and built into each unit. Custom Made Medical Batteries also help by additionally making sure that the correct power performance needs are met but by providing the ideal solution in an effective way as possible, ensuring that your lead time to market, proto-typing and testing costs are kept as low as possible.

    This statement from one of our key customer's explains how they work with PMBL:

    “Specifically in response to the COVID-19 situation as reported in the Health & Safety Journal 25/3/20. We are prioritising manufacture of safety devices able to warn health-workers when an environment becomes oxygen enriched. We see it as our duty to continue to work at our factory for the production and shipping of goods to keep the above supply chains working in these troubled times. As a key supplier, PMBL supplies materials and/or products which are, or are used in and for, critical safety products. Without PMBL’s materials and products, and those of PMBL’s sub-suppliers, we could not deliver critical safety products to key organisations.”

    Quality, Service and Affordability

    Rising costs within the Healthcare Services for both Public Funded and Private means that the entire medical industry is continually looking for innovitive ways to achieve and maintain the highest service quality whilst being as cost-effective as possible. Product and Technical innovation means that equipment availability and lifespan has improved whilst not reducing precision and safety characteristics of equipment and have maximised the use of Custom Made Medical Batteries within their design and manufacture.

    Battery Solutions for Medical Equipment and Systems must have reliability, robustness and quality built in from the very start. Design, attention to detail, thorough and precise testing and high quality manufacturing processes are fundamental to the delivery of these Custom Made Medical Batteries whether they are in proto-type, small, medium or large scale deliveries.

    Working alongside key battery technology suppliers for all battery chemistry types (Lead Acid, Lithium, and Nickel Metal Hydride), our UK based (Somerset) operations centre is able to respond quickly to any demands the industry makes of us.

    In addition, PMBL have long standing standing relationships with many of the most dependable cell manufacturers within the market.

    The design and manufacture of Custom Made Medical Batteries from PMBL is in line with all batteries and custom battery packs manufactured by us and follow the highest QA and development standards in the Battery Industry. Our aim is to ensure the highest level of quality that our customers expect when developing for the life critical medical applications they are bringing to market. Our team of experienced Custom Made Medical Battery Engineers are here to advise you on the right battery type for your mission critical medical applications (whether they are for defibrillators, patient monitors, healthcare devices, diagnostic tools, ultrasound devices, mobility products, medical carts and other specialist medical instruments).

    As with the majority of specialist battery packs, they're often required to provide a specific rated power source for applications or services that are mobile and cannot be connected to mains power due to their location or purpose. This mobile battery power has to be delivered safely and typically with need to be rechargeable. Specialist Custom Made Medical Batteries, PMBL,  have, by the value of their many years of experience in designing and developing Custom Made Medical Batteries, become a key part of most of their clients project life-cycles.

    The need for traceability, reliability and performance are fundamentally essential when purchasing Custom Made Medical Batteries. Also, a responsive ongoing customer advice and support service is needed to ensure that your products are running smoothly and efficiently even after delivery.

    Call us on 01460 66366 or email solutions@pmbl.co.uk

    Custom Made Medical Batteries
  20. Bespoke Battery Assembly UK
    14 October 2020

    Bespoke Battery Assembly UK companies can rely on for their Bespoke Battery Assembly UK requirements. PMBL has a reputation for leading edge innovations relating to the design, quality, reliability, and timeliness in it's delivery of new Bespoke Battery Assembly Solutions. The battery pack design team at PMBL include engineers with established track records as designers, developers and manufacturer's of commercial battery power solutions with many years experience across most industrial sectors. 

    With over 15 years of operational and battery pack design and assembly excellence, PMBL have created a comprehensive, ISO9001:2008 accredited, battery design and assembly facility (Somerset, South West UK), which is able to provide cost effective, low and high volume production of custom designed and assembled battery packs and chargers. 

    Offering a wide range of services and able to provide battery pack designs for both primary and secondary chemistries (including, alkaline, NiMH, NiCd, primary lithium, and the latest lithium-ion or lithium-polymer batteries). PMBL can help product designers from concept right through to testing, manufacture and delivery.

    PMBL's mission is to offer an all encompassing battery design & assembly service that is tailor made to help clients create a custom battery pack with the optimal size, capacity, voltage and operating temperature range to meet the specific demands of their applications.

    PMBL has worked with electronic product and application developers for many years and delivered battery pack design solutions to companies in almost all industry sectors, including but not limited to:

    • Defence
    • Deep Sea
    • GPS Tracking
    • Mobility
    • Memory Backup
    • Communications
    • Security
    • Marine
    • Computers
    • Data Logging
    • Cordless Phones
    • UPS
    • Emergency Lighting
    • Intrinsically Safe Environments
    • Oil and Gas
    • OEM

    Initial Design and Guidance Service: 

    PMBL offer an initial product design & guidance service that covers the following areas:

    • Battery Chemistry Selection
    • Battery Charger Design
    • Battery Fuel-Gauge Options by Application
    • Battery Safety Recommendations
    • Battery Construction Advice
    • System Architecture Advice
    • Regulatory Guidance
    • Production Test Equipment & Services
    • Custom Battery Design and Production Services

    As you would expect of a well established Battery Design and Assembly company PMBL provide a complete turn-key service for the product development & production of batteries, chargers and associated technologies.

    Bespoke Battery Assembly UK

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