Suncombe Ltd

CIP and WIP for Glovebox Isolators

After the initial development and release of the IsolatorCIP™ in the early 2000’s, numerous systems have been provided to worldwide biopharma clients for many different Glovebox Isolator manufacturers. Throughout this period, the IsolatorCIP™ have been subject to a Continuous Development Programme and after nearly 20 years, these have now been incorporated and the IsolatorCIP™ re-released for the 2020s. Incorporating innovative and novel methodologies, the IsolatorCIP™ was developed following industry demands, to provide a bespoke solution, allowing reliable, repeatable and validatable CIP and WIP of Isolators and Gloveboxes.  

Traditionally Glovebox Isolators have been manually cleaned however automatic cleaning by using a Cleaning In Place or Washing In Place System, optimises the repeatable cleaning process to reduce the percent of cross-contamination after each use and remove any product or debris.  The IsolatorCIP™ was developed to provide this automatic Cleaning In Place and Washing In Place System, whilst removing the need for the disassembly of the isolator in the process.

Glovebox Isolators are used to allow a person to Handles and process hazardous or toxic substances in a contained environment. They provide bespoke barrier containment solutions that allow for protection of both the user and the product. The user can thus carry out hands-on, manual processes such as dispensing, sampling and product pack-off of products as well as contained processing operations.  Reasons for Isolator usage trends include Increased potency of drug compounds, reducing operator exposure levels, smaller volume/higher value pharmaceutical production and Instead of setting up a whole cleanroom, isolators provide a smaller, more controlled and more adaptable environment.

Designed for aqueous, detergent and/or solvent cleaning, the IsolatorCIP™ was developed to incorporate “Lean Manufacturing Principles” ensuring that generation of waste is minimised whilst efficiency is maximised.

The Suncombe IsolatorCIP™ is designed to provide an automatic, repeatable cleaning sequence which can be individually configured to include different water qualities, chemicals, detergents and sterile hot, cold and dry air streams. These can be provided at accurately controlled temperatures, flowrates and pressures, to ensure the optimum clean is achieved. The systems are also available in hazardous versions, designed for use in ATEX areas and for delivering solvents for wet down purposes.

Utilising variable recipe-derived configurations, the IsolatorCIP™ can also be used to effectively clean additional processing equipment enclosed inside the isolator or fitted onto the in-feed or discharge sides. Incorporating replaceable modules, the base unit is a fully hygienic version, with optional modules for sterile use including sanitising and sterilising configurations.

Steve Overton, Technical Director at Suncombe commented: “The new versions of the IsolatorCIP™ reflect changes in the product including a full suite of environmental considerations providing improved sustainability, to reflect the changes throughout the Suncombe product ranges. The systems are all tailored to suit different specific requirements and incorporate containment methodologies and are designed around ASME BPE, FDA 21CFR11, cGMP, GAMP and ATEX requirements.

Suncombe’s IsolatorCIP™ systems can be integrated with isolators of any manufacturer, with pre-configured mechanical and control interfaces, they minimize the potential for cross contamination and downtime whilst at the same time ensuring the total protection of personnel. The machines themselves are manufactured from 316L certified stainless steels and incorporating high quality components, they are fabricated by qualified technicians to certified procedures. Incorporating a user-friendly colour touch screen, they provide the optimum control of the entire process using an easily configured recipe structure and provide confirmation at the successful completion of cycle. Remote control facilities can be incorporated for interfacing to the Isolator control systems.

Complementing our extensive range of Cleaning In Place Systems, BioWaste Decontamination Systems, GMPWashers and Process Suites, the new IsolatorCIP™ is manufactured in the United Kingdom and is available worldwide through our sales networks.

Let's talk decontamination at the ABSANZ conference

Suncombe will be attending ABSANZ 2023, the annual conference of the Association of Biosafety for Australia and New Zealand (ABSANZ). The event provides a unique platform for knowledge sharing and networking, allowing participants to gain insights into cutting-edge technologies and best practices in ensuring biocontainment, biosafety and biosecurity.

“We are excited to be a part of ABSANZ 2023,” said Steve Overton, Operations Director of Suncombe. “This is a great opportunity for us with our colleagues and friends from Australia and New Zealand, and other biosafety professionals, and to discuss the many exciting products and projects Suncombe are involved in.”

Suncombe will be located at booth 2 at ABSANZ 2023, where we will showcase our established range of BioWaste Effluent Decontamination and Kill System technologies, together with our latest innovations.

Members of the Suncombe team will be Zul Daya, our International Sales Manager, and Nick Old, our regional Service Agent based in Melbourne, Australia. They will be available to engage with attendees, answer questions, and discuss how Suncombe’s solutions can be tailored to meet specific needs.

ABSANZ 2023 will take place from October 30 – November 3, 2023 at the Rydges Lakeland Resort in Queenstown, New Zealand. For more information, please visit the ABSANZ website at www.absanz.org.au

Suncombe announces appointment of Hosokawa Micron as new sales agent in the Netherlands

Suncombe, a leading global supplier of hygienic process equipment and systems, is pleased to announce the appointment of Hosokawa Micron as its new sales agent in the Netherlands.

Hosokawa Micron is a well-established manufacturer of powder processing equipment with over 50 years of experience in the hygienic process industry. The company specializes in providing high-quality equipment and solutions to a wide range of industries, including food, beverage, pharmaceuticals, and chemicals.

With this partnership, Suncombe aims to strengthen its presence in the Netherlands and provide local customers with a comprehensive range of innovative and high-performance process solutions.

Hosokawa Micron will represent Suncombe’s complete range of products and services, including cleaning, decontamination and sterilization equipment and skid-mounted process systems.

“We are excited to be partnering with Hosokawa Micron as our new sales agent in the Netherlands,” said Steve Overton, Suncombe’s Operations Director. “Their reputation for providing high-quality solutions and excellent customer service aligns with our own values, and we are confident that they will help us grow our business in the region.”

“We are delighted to be appointed as the sales agent for Suncombe in the Netherlands,” said Eric Schop, Area Sales Manager of Hosokawa Micron. “Their range of hygienic process equipment and systems complements our own product portfolio perfectly, and we are looking forward to working closely with them to deliver the best solutions to our customers.”

For more information about Suncombe and its products and services, please visit www.suncombe.com

For more information about Hosokawa Micron and its products and services, please visit www.hosokawa-micron-bv.com

Contact:

Suncombe Ltd: Dave Adams, Director, Phone: +44 (0) 203 089 0280, Email: sales@suncombe.com
Hosokawa Micron BV: Eric Schop, Area Sales Manager, Phone: +31 6 13381215, Email: e.schop@hmbv.hosokawa.com

Suncombe, pioneers in the development of innovative solutions for cleaning in place and bio-waste decontamination, has recently added new features to it range of Effluent Decontamination Systems (EDS) incorporating connectivity, sustainability and efficiency improvements required for the mid 2020’s and the post-COVID era. As a result the systems, which utilise the batch methodology, and have been supplied for over 25 years under the EDSPlus™ brand, have been renamed EDSbatch®.

These are heavy duty, validateable batch biowaste decontamination systems used for biological hazardous effluent decontamination and growth media sterilisation for BSL levels 1, 2, 3 and 4. The new EDSbatch branding is a registered trade name and applies to the entire range of larger EDS supplied by the company. They are used for the treatment of effluent and waste generated by research, laboratory, production and bio-containment facilities from a single laboratory to a large multi-user facility, as well as for production and process waste decontamination. The new name was chosen as it is more representative of the product and highlights the developmental changes in the new equipment.

Proven Design

Using proven design principles, the Suncombe EDSbatch biowaste decontamination kill systems use a combination of thermal and elevated pressure processes. These are designed to deactivate and sterilise waste, while securing absolute containment and protection of the external environment, to ensure that the target microbiological agents in the effluent are inactive before release.

The fully automated batch processing functionality now includes additional control facilities for user passwords, active directory, audit trails and electronic batch reports for local or network storage. Larger interface screens for operators have been incorporated to make process visualisation simple, intuitive, clear and comprehensive, says the company. Advanced features include the ability for remote monitoring and software complying with FDA 21CFR and EU GMP regulations.

Integration

Redevelopment of EDSbatch has enabled further seamless integration with the Suncombe SUNpH™ neutralisation systems, often used for neutralising acids and alkalis and to buffer and control the outgoing effluent stream. A single, dual redundant, self-diagnostic connection is made between the two systems to allow them to operate together.

The entire suite of systems have been developed so that they can be pre-constructed off site into containerised units. This can improve space utilization and reduce the commissioning, validation and maintenance periods as the modular equipment is supplied in a “ready to operate” state, needing only utility connections on site. Containerised units can speed up projects and reduce capital costs by minimising the infrastructure requirements, whilst enabling easy relocation.

Commenting on the new branding Suncombe’s technical director Steve Overton said, “The new EDSbatch name reflects the many developments that have been made to the EDS and exactly what it is handling. The integration with other systems now means there is a seamless process to achieve the result our clients require in an efficient, integrated, cost effective, and sustainable way.”

For further information please contact:

Dave Adams – Director
Suncombe Ltd
Tel: +44(0) 208 443 3454
E-Mail: mail@suncombe.com 

Suncombe water heater adds electric functionality

This company has launched updated GMP Water Heating Skids that incorporate the option to provide electrical heating utility in addition to steam and oil. The increased flexibility of the system enables its use in further GMP areas in the biopharmaceutical sector and other critical processing sectors. The company offers options to incorporate electrical heat pumps, regeneration and recovery heating to achieve corporate sustainability goals. With variable temperature settings up to 125°C and flowrates of 1,000 L/min or more, the versatile control system allows configuration of temperarure controlled, regulated flowrate and pressure during heating, storing and distributing of hot water for process and utilities. Designed to comply with ASME BPE (Bioprocessing Equipment), they include compliance with the 2D dead-leg rule, full drainability, full traceability and are suitable for validation.

Suncombe, the cleaning and critical process systems specialists, has announced the global release of the PureVessel™ range of systems, for sanitary and sterile liquid storage, preparation, thermal treatment and mixing. They are typically required in the biopharma sector, laboratories and research institutes.

The PureVessel range of systems, expands on a Suncombe range of vessels developed over the last 40 years and is certified to ASME and ISO/EN standards for processing biopharma products, complying with all relevant regulations. These systems have been developed to operate within the hybrid bioprocessing model, in which a bio processing facility employs a combination of single use technologies (SUT) and stainless steel multi use equipment.

One of the drivers for the transition to single use methodologies is the complexity of the clean in place (CIP) and sterilise in place (SIP) operations of stainless steel multi use equipment, to ensure that there is no cross contamination and all work is developed in a sterile state. There are many advantages in employing re-usable stainless steel equipment and in order to make this usage more practical, the company has developed a pre-validated version of PureVessels combined with its PureCIP™ or MobileCIP® equipment.

Operating with the Suncombe PureCIP or MobileCIP, to provide a pre-validated CIP/SIP cycle, every PureVessel can be individually ‘plugged’ into the automation system, allowing the CIP/SIP to recognise the PureVessel being cleaned and select the optimum cycle for each vessel. On cycle completion an electronic and/or paper batch report, secured to 21CFR part11, is generated to accompany the clean/sterile vessel, to validate the result.

Available in capacities from 10 to 300 litres, the mobile or static PureVessels are modular built and can be equipped with top entry agitators, bottom mounted magnetic mixers, heating and cooling jackets, mounted on load cells, spray devices and instruments with the option of custom design and manufacture for specific requirements. The units are constructed from 316 stainless steel and Hastelloy for chlorine resistance.

Commenting on the release, Suncombe director Steve Overton said, “Combining the PureVessel
unit and the Suncombe PureCIP and MobileCIP, provides clients with a pre-validated system, taking
away many of issues and validation works. This simplicity of operation and ‘plug and play’ start up
makes these the ideal combination for incorporating in a hybrid model of single use (SUT)
technologies.”

Suncombe – the critical process systems specialists, has announced the global release of the updated GMP Water Heating Skids incorporating the option to provide electrical heating utility in addition to steam and oil. The increased flexibility of the system enables its use in further GMP areas in the biopharma sector and other critical processing sectors.

Following extensive work with blue-chip clients and sector partners, who requested the ability to incorporate sustainable technologies in their water heating applications, Suncombe offer options to incorporate electrical heat pumps, regeneration and recovery heating to achieve corporate sustainability goals.

With variable temperature settings up to 125°C and flowrates of 1,000 litres per minute or more, the versatile control system allows configuration of temperature controlled, regulated flowrate and pressure during heating, storing and distributing of hot water for process and utilities. Encompassing traditional and innovative processes and technologies, the updated GMP Water Heating Skids incorporate an advanced control system built to GAMP guidelines, with 21CFR part11 compliance with audit trails and user access controls by passwords.

Designed to comply with ASME BPE (Bioprocessing Equipment), the international standard for the design and construction of equipment intended for use in the manufacturing of biopharmaceuticals, they include compliance with the 2D deadleg rule, full drainability, full traceability and are suitable for validation.

The GMP Water Heating Skids, with capacities varied to suit a wide range of hot water supply applications, are equipped with controls and interlocking functionality to ensure water supply is constantly maintained at the required quality. HEPA sterile filters are incorporated to ensure that water quality is maintained in the system envelope.

Fully certified, the cGMP designed systems comply with all legislative and safety standards. Available in standard or bespoke versions, they are highly efficient and incorporate GAMP, ASME BPE, FDA and ATEX guidelines.

Commenting on the worldwide release of the system, Suncombe director Steve Overton said, “The GMP Water Heating Skids are able to provide a comprehensive and validatable water heating, storing and distributing solution. To meet and comply with all the relevant international standards, requirements are assessed for each project individually, making it highly accessible to all parts of the world.”

Developed to incorporate “Lean Manufacturing Principles” ensuring that waste is minimised and efficiency is maximised, GMP Water Heating Skids are manufactured from 316L certified stainless steels and incorporating high quality components. The units can be fully thermally and chemical decontaminated for maintenance and the maintenance operations have been incorporated on the system display screens (HMI – Human Machine interface).

The MicroEDS™ is a Low Volume BioWaste Decontamination system for treating BSL 1, 2 & 3 waste using an innovative batch process allowing positive release of all of your waste. A buffer vessel is used to provide a centralised collection facility and a set volume batch heat treatment facility is used, to treat the effluent in batches at variable temperature, time and f0 lethality settings.

A Spanish version of the datasheet is now available.

INFORMACIÓN EN ESPAÑOL

Suncombe, the cleaning and critical process systems specialists, has announced the global release of the PureVessel™ range of systems, for sanitary and sterile liquid storage, preparation, thermal treatment and mixing. They are typically required in the biopharma sector, laboratories and research institutes.

The PureVessel range of systems, expands on a Suncombe range of vessels developed over the last 40 years and is certified to ASME and ISO/EN standards for processing biopharma products, complying with all relevant regulations. These systems have been developed to operate within the hybrid bioprocessing model, in which a bio processing facility employs a combination of single use technologies (SUT) and stainless steel multi use equipment.

One of the drivers for the transition to single use methodologies is the complexity of the clean in place (CIP) and sterilise in place (SIP) operations of stainless steel multi use equipment, to ensure that there is no cross contamination and all work is developed in a sterile state. There are many advantages in employing re-usable stainless steel equipment and in order to make this usage more practical, the company has developed a pre-validated version of PureVessels combined with its PureCIP™ or MobileCIP® equipment.

Operating with the Suncombe PureCIP or MobileCIP, to provide a pre-validated CIP/SIP cycle, every PureVessel can be individually ‘plugged’ into the automation system, allowing the CIP/SIP to recognise the PureVessel being cleaned and select the optimum cycle for each vessel. On cycle completion an electronic and/or paper batch report, secured to 21CFR part11, is generated to accompany the clean/sterile vessel, to validate the result.

Available in capacities from 10 to 300 litres, the mobile or static PureVessels are modular built and can be equipped with top entry agitators, bottom mounted magnetic mixers, heating and cooling jackets, mounted on load cells, spray devices and instruments with the option of custom design and manufacture for specific requirements. The units are constructed from 316 stainless steel and Hastelloy for chlorine resistance.

Commenting on the release, Suncombe director Steve Overton said, “Combining the PureVessel
unit and the Suncombe PureCIP and MobileCIP, provides clients with a pre-validated system, taking
away many of issues and validation works. This simplicity of operation and ‘plug and play’ start up
makes these the ideal combination for incorporating in a hybrid model of single use (SUT)
technologies.”

Suncombe has designed, built and delivered high specification biowaste effluent decontamination systems (EDS) in an extremely short timeframe to support the expanding Covid-19 vaccine production programme of a global manufacturer in the United Kingdom. To complete this work the company has constructed new vaccine production areas, each of which required a dedicated decontamination system for BSL3 biowaste.

Normally BSL3 decontamination systems need to be housed within secure containment rooms. However, due to the fast-track nature of this project, there was no time for a specially built containment area to be incorporated into the facility.

Suncombe, a global supplier of BSL3 biowaste management plant, was approached to offer a solution and help to bring the facility on stream very quickly. It proposed that the decontamination systems could each be mounted in purpose-built containerised modules, with full containment barriers built within the containers.

This solution allowed Suncombe to build and test the biowaste EDS inside containerised modules, including the process equipment. These modules also incorporate containment barriers, a washing facility, lobby, safe change HEPA air filtration, door locks and other features, all of which are essential requirements for a BSL3 biowaste treatment system.

An advanced BioSuite#3000 software package was added. This was developed by Suncombe engineers and is suitable for full validation, incorporating 21CFR part 11 compliance, user levels and an audit trail, to control all of the equipment.

The construction of these systems needed to be started prior to the completion of detailed design, in order to achieve the very fast timescale. The initial design methodology was agreed between Suncombe engineers and the client, enabling their construction to be started, while allowing the process development to continue.

This time critical project, was carried out with the backdrop of COVID-19 measures, which affected the ability to secure materials and also impacted on working patterns, which included working within government guidelines, such as social distancing and increased hygiene, to ensure the safety of the company’s workforce.

Two containerised systems have recently been delivered following extensive testing to ensure a ‘plug ‘n’ play’ start up when arriving on site.

“Suncombe was able to improve on the promised timescales and deliver ahead of schedule,” explained Operations Director, Steve Overton. "We are delighted to have been able to get involved in this exciting new vaccine production facility and to employ our 60 years of company experience, our extensive knowledge and ‘will do’ attitude to help in the COVID-19 pandemic,” he added.

For further information please contact:

Dave Adams – Director

Suncombe Ltd

Tel: +44(0) 208 443 3454   E-Mail: mail@suncombe.com   Web: www.suncombe.com

Suncombe, the cleaning and critical process systems specialists, has announced the global release of the PureVessel™ range of systems, for sanitary and sterile liquid storage, preparation, thermal treatment and mixing. They are typically required in the biopharma sector, laboratories and research institutes.

The PureVessel range of systems, expands on a Suncombe range of vessels developed over the last 40 years and is certified to ASME and ISO/EN standards for processing biopharma products, complying with all relevant regulations.  These systems have been developed to operate within the hybrid bioprocessing model, in which a bio processing facility employs a combination of single use technologies (SUT) and stainless steel multi use equipment.

One of the drivers for the transition to single use methodologies is the complexity of the clean in place (CIP) and sterilise in place (SIP) operations of stainless steel multi use equipment, to ensure that there is no cross contamination and all work is developed in a sterile state. There are many advantages in employing re-usable stainless steel equipment and in order to make this usage more practical, the company has developed a pre-validated version of PureVessels combined with its PureCIP™ or MobileCIP® equipment.

Operating with the Suncombe PureCIP or MobileCIP, to provide a pre-validated CIP/SIP cycle, every PureVessel can be individually ‘plugged’ into the automation system, allowing the CIP/SIP to recognise the PureVessel being cleaned and select the optimum cycle for each vessel. On cycle completion an electronic and/or paper batch report, secured to 21CFR part11, is generated to accompany the clean/sterile vessel, to validate the result.

Available in capacities from 10 to 300 litres, the mobile or static PureVessels are modular built and can be equipped with top entry agitators, bottom mounted magnetic mixers, heating and cooling jackets, mounted on load cells, spray devices and instruments with the option of custom design and manufacture for specific requirements. The units are constructed from 316 stainless steel and Hastelloy for chlorine resistance.

Commenting on the release, Suncombe director Steve Overton said, “Combining the PureVessel unit and the Suncombe PureCIP and MobileCIP, provides clients with a pre-validated system, taking away many of issues and validation works. This simplicity of operation and ‘plug and play’ start up makes these the ideal combination for incorporating in a hybrid model of single use (SUT) technologies.”

For further information please contact:

Dave Adams – Director

Suncombe Ltd

Tel: +44(0) 208 443 3454   E-Mail: mail@suncombe.com   Web: www.suncombe.com

Suncombe, the cleaning and critical process systems specialists, has announced the global release of the MicroEDS™ BioWaste Treatment System for biologically hazardous waste decontamination, typically required in the biopharma sector, laboratories and research institutes. The low-volume system is certified to ASME and ISO/EN standards for treating BSL 1, 2 & 3 waste, using an innovative batch process which allows positive release of all the waste collected. 

MicroEDS is the result of 5 years of development and internal and external testing. It includes a number of major technical advances, including thermal energy regeneration, low energy usage, 100% positive release for treated waste and electronic records generation, says Suncombe.

In line with the biopharma industry’s commitment to address climate change, the new unit delivers 61% energy saving no matter the amount of liquid treated and reduces carbon footprint by up to 1.68 tonnes of CO2 each year, based on average use, says Suncombe.

In response to clients’ requests for ease of use and installation the newly developed unit has been designed to work with a simple 230 Vac 13 amp supply (a domestic plug rating). Built on a small footprint, with options for protection covers, the MicroEDS has been specifically developed to fit into new lines or to be retrofitted into existing facilities.

In order to comply with many licensing requirements, the system is designed to operate at a thermal treatment parameter of 121°C for 15 minutes, as well as variable temperature, time and f0 lethality settings, for specific requirements. The company has developed an innovative system which promotes sustainability by reducing the energy usage and utility consumption by up to 75%, whilst maintaining the reliability, repeatability and robustness associated with all Suncombe products.

With capacities varied to suit a wide range of waste volume from 150 to 500 litres per day, the MicroEDS is supplied with controls and interlocking functionality to ensure containment is constantly maintained and there is always a positive release prior to discharge of treated waste. HEPA sterile filters are incorporated to ensure that escaping gases are also maintained in the contained envelope.

Commenting on the worldwide release of the system, Suncombe director Steve Overton said, “The MicroEDS is able to provide a comprehensive and validatable biowaste treatment solution in all parts of the world and is able to meet relevant international standards. The increased flexibility of the system enables its use at biotech plants and laboratories, as well as research organisations.”

Complying with globally recognised regulations, the containment envelope and requirements are assessed for each project individually to provide a robust, reliable method of collection and storage of liquid waste streams, up to 500 litres per day.

Features of the MicroEDS system include: thermal regeneration of up to 75%; positive release of treated waste can be manual or automatic; validatable electronic records are provided for all treatment parameters; optional pH Neutralisation and self CIP. The unit can be fully thermally and chemical decontaminated for maintenance and the maintenance operations have been incorporated on the system display screens (HMI – Human Machine interface).

Suncombe, one of the world’s leading Cleaning In Place (CIP), bio-waste decontamination and hygienic process engineers, has announce the launch of a sterilising version of its well-established MobileCIP™ portable CIP System.

Primarily for use in the BioPharma sector, the new range is called the MobileCIP/SIP™ and has been developed in close co-ordination with major biopharma clients, which requested the ability to carry out Sterilise in Place (SIP) directly after Cleaning in Place.

As well as encompassing sector standard methodologies for validatable SIP, the new range incorporates an advanced control system, built to GAMP guidelines with 21CFR part11 compliance, offering audit trails and user access controls by passwords. With a standard SIP setting of 121.11°C for 30 minutes, the versatile control system allows configuration of F0 (Steam Sterilization Lethality) sterilising parameters.
 
Designed to comply with ASME BPE (Bioprocessing Equipment) – the international standard for the design and construction of equipment intended for use in the manufacturing of biopharmaceuticals – they include compliance with the ‘ 2D deadleg’ rule, an area of entrapment in a vessel or piping run that could lead to contamination of the product. The system also offers full drainability, full traceability and is completely validatable

Steve Overton, Suncombe's Technical Director, comments, "Our MobileCIP™ systems are very successful and are already widely in use around the world. Initially developed to be a versatile CIP system, with options and custom designs for client specific requirements, the MobileCIP/SIP™ versions now offer an even more flexible solution without any loss of performance or reporting.”

They are available with the full range of CIPSuite™ control systems, both Siemens and Allen Bradley based, from the basic #1000 to SCADA based #4000, incorporating 1 to 100 individually configurable recipes with options for 21CFR11 compliant records.

Without taking up permanent floor space and avoiding pipework installation, all MobileCIP™ units are ready to use, plug-in solutions for many cleaning requirements. Easily moved to different operating or storage locations, operational parameters for recipes (times, temperatures, flow rates, detergent strength) can be stored for both existing and future equipment.

Helping to minimise validation and qualification, the new MobileCIP/SIP™ systems include a full validation package including risk assessment, design, manufacture, testing and qualification protocols. Fully certified, the cGMP designed systems comply with all legislative and safety standards. Available in standard or bespoke versions, they are incorporate GAMP, ASME BPE, FDA and ATEX guidelines.

Tel: +44(0) 208 443 3454   E-Mail: mail@suncombe.com   Web: www.suncombe.com

 

Suncombe, which design and manufactures high quality cleaning, biowaste decontamination and processing systems for the critical processing Industries, is expanding its range of liquid Dosing Skids to meet fresh demand from customers for larger storage capacities and flow-rates.

Primarily developed for supporting Suncombe’s range of Cleaning In Place (CIP) systems and cGMP Washers, they also provide a custom chemical dosing facility for many other user requirements.

The skids, predominantly used in the pharmaceutical, biotech, healthcare, food and beverage sectors, are designed to meet the high specification and documentation standards required in these industries. The new capacity skids extend the storage capacity to single, twin or triple 1,000 litre storage, with dosing flow-rates of up to 900, 1,800 and 2,700 litres per hour.

Designed to provide a robust, reliable, repeatable and validatable method of storage and dosing of liquids, the skids are available for most commonly used liquid solutions and chemical compounds.

Explaining the reasons for extending the range Suncombe operations director Steve Overton said, “Our customers are continually reviewing their process requirements and have identified the need for higher capacities and higher flow-rates in this area, without loss of control, reliability and validation. Suncombe has responded by taking these well proven modules and creating additional storage to meet these new requirements.”

Construction of the dosing skids is from high quality stainless, duplex, PE and compatible material dosing tanks, with stainless steel framework and control panels and 316 stainless steel pipework as standard. Duplex steel or plastic pipework is used where chemical compatibility is required. The systems provide variable speed, high accuracy dosing controls utilising stepper motor technology.

The number of dosing tanks can vary between 1 and 4 with capacities varying between 30 and 1,000 litres. Dosing rates can be varied between one and 30 litres per minute using atmospheric or pressure vessels, with head pressures from 1 and 8 bar. The units can be provided with manual, semi-automatic, automatic, volume/volume dosing, batch, pH or conductivity control.

Skid mounted, sanitary modular dosing systems help simplify the installation of complicated processes and are used throughout industry. By providing a controlled environment for manufacture, skid mounting allows ‘in process’ inspection and Factory Acceptance testing prior to delivery. Optional printed 21CFR11 electronic records and batch reports are available.

Complementing Suncombe’s extensive range of CIPs, BioWaste Decontamination Systems, Washers and Process skids, the new expanded range of liquid Dosing Skids are manufactured in the United Kingdom and are available worldwide through its sales networks.