DS Smith Plastics Foam Products

  • Cornhill Close
  • Lodge Farm Industrial Estate
  • Northampton
  • Northamptonshire
  • United Kingdom
  • NN5 7UB (map)

  • Tel: 01604 596800
  • Fax: 01604 759024
  • Website: www.dssmith-foamproducts.com/

Contacts

  • Janet Adams, Marketing Manager
  • Janet Adams, Product Manager
  • John Cant, Sales Director
  • John Cant, Marketing Director
  •  
  • Number of Employees: 101 - 250

Engineered Expanded Foam Components


Engineered Expanded Foam Components

We design and manufacture engineered expanded foam components and products. We serve the needs of many of the world’s largest manufacturing companies within the high tech, consumer electronics, construction, HVAC, major appliance, pharmaceutical and automotive markets.

Key factors in our production of engineered expanded foam components and products include:

  • Full design, sampling and testing facilities
  • Four strategically placed plants in UK
  • Expanded polystyrene, expanded polypropylene,
  • Custom designed or standard products available
  • Transit packaging solutions
  • Materials handling / returnable pallet systems
  • CNC and hot wire cutting service
  • EPS and EPP block supply
  • Temperature controlled packaging
  • Accredited to ISO/TS 16949, ISO 14001, ISO 9001

As part of the DS Smith Group of companies, we are also able to offer a diverse range of other materials and products for complete 'cradle to grave' supply.

Moulded Foam for Appliances


Moulded Foam for Appliances

Our moulded foam for appliances are products of choice for protecting such products as refrigerators, boliers and cookers. The insulating and thermal properties of expanded foam make our materials an excellent choice for most appliances. In addition to protection and transportation qualities, our moulded foam for appliances can help enhance temperature control characteristics of certain appliances. 

 

Moulded Foam for Automotive


Moulded Foam for Automotive

The automotive industry directly benefits from the products we produce. Our moulded foam for the automotive industry have gone into improving impact protection, make automotive seating safer and more comfortable, and provide insulation for roof liners.

Please visit our website to see all the ways our moulded foam products influence the automotive industry.

Moulded Foams for Construction


Moulded Foams for Construction

We manufactured moulded foams for the construction industry. Products for construction include:

Moulded Foam for Consumer Products


Moulded Foam for Consumer Products

We have garnered the consumer spotlight with a number of highly regarded foam products. From food boxes, to garden solutions to beehives, we manufacture moulded foam consumer products that have improved lives as well.

Please visit our website to learn more about our moulded foam for consumer products.

Moulded Foam for Horticulture


Moulded Foam for Horticulture

We have designed products using moulded foam for horticulture. We manufacture HOTBIN compost bin. This innovative product demonstrates some excellent moulding abilities including:

  • Recesses to house additional components
  • Pop locks moulded in the lid and access door
  • A working hinge

Moulded Foam for HVAC


Moulded Foam for HVAC

Our first HVAC customer is now one of our biggest customers, and we currently mould over 45 components. These HVAC products include:

  • Vac-form skins
  • Injection moulded plastic parts
  • Numerous metal parts on both sides of the moulding

As part of the HVAC service, we also added self-adhesive seals and foam pads.

Moulded Foam for Pharmaceuticals


Moulded Foam for Pharmaceuticals

For the pharmaceutical industry, we manufacture thin, EPS wall mouldings using small bead to ensure tolerance control. Tolerance control is critical to ensure vials are held firmly but gently in place. It is produced in white to demonstrate sterile condition/cleanliness.

We employ the specialist tooling required to produce these parts to ensure the required finish and quality needed in the pharmaceutical industry. These trays are used for transit and storage and are reused, and they are also recyclable.

Polystyrene Block


Polystyrene Block

PolystyreneBlock.co.uk are a manufacturer and supplier of Expanded Polystyrene (EPS) and Expanded Polypropylene (EPP) blocks and standard packaging mouldings.

We hold a large stock of EPS and EPP blocks in a wide variety of colours and densities to suit all of your requirements. Deliveries are tailored to suit you and can be as large or small as required.

Our Block is used by our customers for: 
Sculpting, Prototyping, Floating Pontoons, Signage, Giant Lettering, Self Designed Packaging, Insulation, Model Making, Arts & Crafts, Exhibition and Set Design.

Polypropylene Block


Polypropylene Block

Expanded Polypropylene or EPP is even stronger than EPS and is available to purchase direct from this site in two standard densities (60 & 80 g/ltr).

We also have the abilty to produce EPP block in a wider range of densities to suit your requirements. Please call to discuss.

EPP Block 40g/l - 1385x1000x105mm (Black)


EPP Block 40g/l - 1385x1000x105mm (Black)

Expanded Polypropylene or EPP is even stronger than EPS and is available to purchase direct from this site in two standard densities (60 & 80 g/ltr).

We also have the abilty to produce EPP block in a wider range of densities to suit your requirements. Please call to discuss.

EPP is widely used in the automotive industry where it reduces weight and improves vehicle economy, the material exhibits good technical properties and is 100% recyclable

EPP Block - 1000x600x150mm (White)


EPP Block - 1000x600x150mm (White)

White EPP has all the same qualities as black and coloured block. EPP has proven environmental performance. Independent results from a life cycle evaluation show that when calculating comparative carbondioxide (global warming potential), EPP provides green benefits 12 times that of its impact.

EPP is widely used in the automotive industry where it reduces weight and improves vehicle economy, the material exhibits good technical properties and is 100% recyclable.

Support resources

Call Applegate +44 (0)345 600 7177