Laser Cutting - Ceramics Ltd

Contacts

  • David Greaves, Managing Director
  • Aimee Somerset-Greaves, Sales
  •  
  • Number of Employees: Unavailable

Laser Cutting Ceramics


Laser Cutting Ceramics

Here at Laser Cutting - Ceramics, we have many years of experience in laser profiling, drilling and scribing thick and thin film substrates, we will help to optimise laser cut substrate design to meet your technical requirements in the most cost-effecting manner. Printed or sputtered substrates with high quality circuits can be precision lasered.

Laser Profiling


Laser Profiling

PROFILING

Laser machining flats, slots and complex shapes.

Tolerances for cost effective manufacture are:

1. length and width between profiled edges +/- 0.05 mm
2. profiled edge to hole centre +/- 0.05 mm
3. narrowest cut (profiled) slot 0.1 mm
4. corner radius >/= substrate thickness (specify internal corner radii to minimise risk of micro-cracking

Laser Scribing


SCRIBING

Accurate and reliable scribing to customer specifications

Laser-scribed substrates are normally supplied without tooling or computer part program costs.

1. depth of scribing normally 30 - 50% of material thickness (or by arrangement)
2. laser pulse spacing normally 0.15+/-0.02 mm centreline to centreline (or by arrangement)
3. edge to design. Border edge to be snapped off should be at least 5 times material thickness
4. length and width between scribed edges +0.15/-0.05mm
5. laser-scribed/laser-profiled edge to first scribe line +0.15/-0.05 mm
6. scribe line to scribe line +/- 0.05 mm

Laser Drilling


Laser Drilling

DRILLING

Accurate hole drilling (random or step and repeat).

Minimum hole diameter:
pulsing 0.1 mm
drilling 0.25 mm

Tolerances for cost effective manufacture are:

1. hole diameter +/- 0.05 mm
2. hole tapers ~ 5% of substrate thickness
3. hole centre to hole centre +/- 0.05 mm
4. wall thickness between adjacent holes >/= substrate thickness
5. wall thickness between hole edge and another edge >/= substrates thickness
6. scribed edge to hole centre +0.15/-0.05 mm
7. profiles edge to hole centre +/- 0.05 mm
8. centre of scribed line to hole centre +/- 0.05 mm

Other Services


Other Services

CAMERA ALIGNMENT
High quality circuits can be precision laser cut after printing or sputtering.

PROTECTIVE COATING
A protective coating can be applied before laser processing to minimise classification of molten ceramic.

REFERENCE MARKING AND DATUM CORNERS
Pencil marks, laser hole, scribed cross or other markings can be applied to your specification for positioning.

TOLERANCES
All dimensions are non-cumulative

Batch Sizes and Lead-Times


Typical batch sizes range from 1 off R & D and prototype work to many 1000s for scheduled work. Our normal lead-time is from 2 - 4 days depending on quantity. We aim to turn prototypes round in 24 hours.

We are happy to receive inquiries by email with drawings in dxf or dwg format. We aim to provide samples within 48 hours from receipt of final drawing subject to material availability.

Ceramtec, Coorstek, Kyocera Approved Suppliers


We laser cut the following materials to customer's designs:

CeramTec Materials Stocked
Rubalit 708S – 96% Al2O3
ALN Aluminium Nitride

Coorstek Materials Stocked
ADS96R – 96% Al2O3
ADS996R – 99.6% Al2O3
ADOS90R – 90% BLACK Al2O3

Kyocera Materials Stocked
A496 – 96% Al2O3
A493 – 99.6% Al2O3

These thicknesses of aluminium oxide are regularly stocked :

Inches MM
0.005” 0.127
0.006" 0.15
0.008" 0.20
0.01" 0.25
0.0125" 0.32
0.015" 0.38
0.02" 0.50
0.025" 0.635
0.03" 0.75
0.04" 1.00
0.05" 1.27
0.06" 1.50
0.08" 2.00


These thicknesses of aluminium nitride are regularly stocked :

Inches MM
0.01" 0.25
0.02" 0.50
0.025" 0.635
0.04" 1.00

List of Materials Cut


We also cut the following materials:

  • Ceramic tube
  • Flexible circuit board
  • FR4 (Black)
  • Garnet
  • Graphite
  • Kapton polyimide film
  • Magnesium oxide
  • Mica
  • Mylar
  • Nomex*
  • Nylon 66*
  • Perspex
  • Polyester
  • PTFE*
  • Pyrex
  • Quartz substrates
  • Quartz tube
  • Silicon nitride
  • Silicon wafer
  • Silicone rubber
  • Stainless steel foils (up to 0.25mm)
  • Zirconia

Thick Film Design Rules


Validities

  • The following rules are effective for the draft of thick film structures.
  • These rules are continuously updated.
  • The instructions are absolutely informative and represent only some guide lines for a circuit design.

Thick Film Design Rules


Materials
Substrate materials:

  • Aluminium nitride ceramic (AlN)
  • other ceramics in compliance with customer request

Substrates / Panel dimensions:

  • standard: 4” x 4”
  • maximum: 4.5” x 4.5”

Substrate thicknesses:

  • standard: 0.635 mm (25 mil)
  • minimum: 0.254 mm (10 mil)
  • other thicknesses and shapes in compliance with customer request

Thick Film Design Rules


Ink systems The thick film inks noted below can be used.
Conductor:

  • Ag/Pd
  • Ag
  • Au
  • Ag/Pt

Multilayer / Insulation:

  • Cross-over or multilayer structures with insulation / dielectric ink.

Layers Structure


Substrates printed on one side:

  • Conductor lines recommended as the first printing level.
  • Up to 3 conductor layers can be made with dielectric layer between them.
  • Subsequent conductor layers will use the same conductor material as 1st layer.
  • Multi layer structure is possible with filled via connections through the dielectric layers.

Substrates printed on both sides:

  • Single back side layer (not connected to front).
  • Drilled filled via connecting front to back side

Layout Rules


Distances of the printed structures to the substrate edge:
All of the following measures are valid for substrate edges as well as for scribe lines, in case of several single substrates were printed on one large substrate:

  • distance edge – conductor line: > 0.2 mm
  • distance edge – resistor: > 0.5 mm
  • distance edge – isolation: > 0.3 mm
  • distance edge – glaze: > 0.3

Design of Conductor Lines


Conductor lines in one printing level:
Conductor lines are printed directly on the substrate or the dielectric respectively.

For the minimum conductor width the dimensions below must be kept:

 

On substrate
width (min)

On dielectric
width (min)

AgPd

>0.2

>0.2

Ag

>0.2

>0.2

Au

>0.15

>0.2

  • When widths and distances are less than 0.25 mm, the distance between two conductor lines should be 0.05 mm larger than their width.
  • When widths and distances of the conductor lines are greater than 0.25 mm, they can be printed in the same relation.
  • Conductor lines can be printed at any angles to the substrate edge.
  • When printing conductor lines on dielectric, a side distance to the dielectric edge of 0.3 mm must be guaranteed.
  • When printing over the dielectric edge it is advisable to graduate the dielectric edge

Printing Capabilities


MSP-485 Precision Screen Printer:

  • Mechanical repeatability of /- 0.0002" ~ 5 µm
  • Advanced U-Lign IV™ system with two high resolution CCD cameras, enable to achieve a +/- 0.001 " ~ 25 µm layer to layer repeatability.

Actual Firing Capabilities


  • Max Temperature - 1050 deg.C
  • Typical Temp. Uniformity - +/- 2 deg. C

Dicing Capabilities


  • Resolution - 0.2 µm.
  • Accuracy - 2.0 µm.
  • Repeatability - 1.0 µm
Support resources

Call Applegate +44 (0)345 600 7177 AS