Bendalls Engineering

Bendalls Engineering are at the forefront of Design, utilising 2D & 3D packages and calculations software which gives us the ability to design, model, test and produce detailed models and manufacturing drawings to industry standards.

Bendalls Engineering offer a full design and build service, specialising in electro-mechanical machinery, static equipment, pressure vessels, high and low pressure piping, process skids and special purpose structural fabrications.

We utilise the latest analytical software and design tools for 3D modelling, draughting, finite elements analysis (FEA) and design verification calculations to support the realisation of the clients design.

Bendalls Engineering offer a full design and build service, specialising in electro-mechanical machinery, static equipment, pressure vessels, high and low pressure piping, process skids and special purpose structural fabrications.

We utilise the latest analytical software and design tools for 3D modelling, draughting, finite elements analysis (FEA) and design verification calculations to support the realisation of the clients design.

The close integration between our design and fabrication departments puts Bendalls in the position of being able to offer practical in-house design and build solutions.

We are able to assess our designs from a manufacturability perspective to provide the most suitable and cost effective build sequencing

By utilising a range of 2D and 3D modelling software, we are able to carry out design reviews to ensure equipment can be installed within plant constraints whereby component clash detection can be eliminated prior to the commencement of manufacturing.

We have the ability to provide our clients with 3D photo-realistic images, video animations and virtual reality simulations, which can be used to assist in operator training for equipment installation, operation and maintenance.

Our 5000m² facility provides capability across four workshops for large scale fabrication up to 250Te. Dedicated assembly and testing facilities provide the ability to carry out proof load testing, hydraulic and pneumatic testing, FAT testing and functional tests. In addition, we have a large X-Ray Bay that enables us to carry out on site radiography and an in-house machine shop facility.

Product Standards:

2014/68/EU (Pressure Equipment Directive), PD5500:2018 + A2:2019, EN13445 Parts 1-6, ASME Vlll (Div l & U Stamp / Div ll): 2019, ASME B31.1:2019, ASME B31.3:2019, AWS D1.1:2020, AWS D1.6:2017 and client specifications as applicable.

Welding and Inspection Standards:

ISO 15614-1:2017 + A1:2019, ISO 15614-2:2005, ISO 15614-5:2004, ISO 15614-7:2007, ISO 15614-8:2016, ISO 5817:2014, ISO 9606-1:2017, ISO 9606-2:2004, ISO 9606-4:1999, ISO 9606-5:2000, PD5500:2018 + A2:2019, EN13445-4, ASME lX:2019, ASME V:2019, ASME B31.1:2020, ASME B31.3:2018, AWS D1.1:2020 & AWS D1.6:2017 and application standards as applicable.

Parent Materials:

Material groups 1, 4, 5, 7, 8, 10, 11, 23, 42, 45 and 51 as ISO 15608:2017

Welding and Allied Processes:

111:MMA – Manual metal arc welding, 121:SAW – Submerged arc welding with single solid wire electrode / twin solid wire electrode, 131:MIG – Manual metal inert gas with solid electrode, 135:MAG – Manual metal active gas with solid electrode, 136:MAG – Manual metal active gas with flux cored electrode, 138:MAG – Manual metal active gas with metal cored electrode, 141:TIG – Manual tungsten inert gas with solid electrode and 721:ESW – Electro-slag welding with strip electrode as per BS EN ISO 4063:2010