Cyber-Weld Ltd

25 PRODUCTS/SERVICES
- EMPLOYEES
- YEAR FOUNDED

Cyber-Weld is a leading provider of quality robot systems, solutions and after sales support. We provide solutions to make your business more productive. We offer excellent integration services, and can advise you on the most cost-effective solution for your needs.

Since 1998 we have been supplying new and reconditioned welding robot systems to companies all across the world. We have large client base and a very experienced team specialising in all aspects of robot welding and systems.

At the heart of our business is a firm belief in providing brilliant customer service and after sales support.

 

MIG and TIG Welding

Welding is a common process in the manufacturing industry. Robots are well suited to welding applications as they have no need to rest. They can withstand high temperatures and provide constant, consistent, high quality welds with a high repeatability. Plus they aren’t susceptible to health complications such as arc eye and welding burns.

Robots can be dressed with a number of different welders, MAG, TIG, Spot, Laser, Plasma and many more.

Cyber-Weld specialises in creating turn key solutions for many complex and versatile welding applications. Whether you just need a stand alone welding robot for a simple weld or an entire custom welding process for high volume components with multiple intricate welds, our highly trained and experienced technical team can provide your company with a system to suit your needs.

Material Handling

Robots can be used for a wide range of handling tasks, whether this is for handling large cumbersome weights or small fragile objects, robots can be programmed to move and hold components with millimetre accuracy. Robots can be dressed with handling systems like mechanical grabbers, magnets, pneumatic tools for any number of handling tasks.

The Cyber-Weld technical team have a lot of experience in handling solutions, and can come up a system to handle any object over any distance.

Machine Tool Loading

  • Single or multiple machine tool
  • All manufacturers catered for Families of parts or batch running
  • Multi-purpose gripper design
  • Simple Robot / CNC interface
  • In-Feed / Out-Feed solutions
  • Turn-over / park stands
  • Interfacing to CMM’s / Wash machines
  • HMI / PLC controlled allowing quick change-over time
  • Operation manual imported to HMI for operator ease of use
  • Machine offset adjustment from HMI
  • Lights out running capability
  • Engineering capability to utilise all Robot OEM’s product

Robot Training

At Cyber-Weld we have a dedicated training centre, this give you peace of mind that when you purchase a robot system from Cyber-Weld, your staff have the best training available. We have new training courses & material for 2016 including regular Courses for:

  • Teach Pendant Operator
  • Standard Teach Pendant Programming
  • Programming, Electrical & Mechanical Maintenance

Application based Programming:

  • Handling tool
  • MIG / MAG Welding
  • TIG Welding
  • Spot Welding

As well as our dedicated training centre, we are also happy to offer on-site training courses at your request.

3D Design

Using the 3D CAD software package SolidWorks we are able to produce accurate designs of robotic systems and anything that these may require. This allows us visually represent every aspect of a system, whether it be from full tooling to mechanical tables to even minor bracketry in the guarding. Using the 3D models we create on SolidWorks we are able to ensure that the job is going to be able to work successfully before anything is even made. The models made on SolidWorks can then be converted to .IGES files and imported into to our robotic specific simulation software’s so that a simulation of the complete job can be created with the robot arm to ensure the job can be completed successfully.

CNC Milling

At Cyber-Weld we are now able to use our CNC milling machine to machine our own parts allowing us to build and test various parts including whole jigs and fixtures. With these new machining capabilities we are able to provide highly accurate parts for our customers allowing us greater ease in achieving smaller tolerances that may need to be hit. This machine allows us to accurately machine faces and drill and tap holes on various materials.

CMM

To check our parts are made correctly and to tolerance we use our Hexagon Infinite 2.0 portable CMM arm which is installed on a machined bed. This allows us to measure any part highly accurately (Within 0.020mm) against the CAD files or drawings to ensure it has been made within tolerance and is going to function correctly, this is especially important when we are creating jigs and fixture that need to be repeatable.

3D Printing/Scanning

We have the ability to further reduce the time to production by using our 3D printing and scanning capabilities allowing us to scan forms into CAD data and print in materials such as ABS and Nylon. Prototyping of parts and tooling solutions further enhances our ability to support our clients when the production button is pushed.

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