Sonics and Materials UK Ltd

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Ultrasonic welding joins plastics by rapidly transmitting ultrasonic energy through a shaped tool or "horn". This ultrasonic energy, in the form of mechanical vibrations, creates friction between the two plastic parts which, in turn, generates heat to melt and permanently fuse the two parts with one another. This technique is fast, efficient, and reliable. Contact us for the following:

Ultrasonic Welding Equipment

Sonics ultrasonic equipment is supplied with a choice of several different power supplies. The power supplies are available with outputs of 400 and 800 watts at 40 kHz, 1200, 1700, 2200 and 3500 watts at 20 kHz, and 3500 and 4500 watts at 15 kHz .

In addition to the above we also manufacture hand held ultrasonic Miniprobes for small welding and liquid processing applications.

Ultrasonic Welding Equipment

Ultrasonic Metal Welding

Ultrasonic Metal Welding Equipment supplied for the welding of non ferrous materials for welding conductive metals such as copper, aluminium, nickel, silver and more. Sonics offers a complete line of welders, tooling and fixings including Spot Welders, Wire Splicers, Seam Welders, Tube Sealers & Battery Pack Welders.

Ultrasonic Metal Welding

Spin Welding

The Sonics and Materials high torque Spin Welding Machines are designed to accommodate a wide range of spherical and cylindrical applications.  2 standard PLC-controlled spin welder models are available as well as custom units for the demands of automated in-line assembly systems and long extrusions that call for horizontally oriented machines.
 

Spin Welding

Ultrasonic Tooling

Custom designed tooling to suit all ultrasonic metal or plastic welding applications in a range of materials and frequencies.  Tooling designed with the use of Finite Element Analysis can be supplied for the more difficult applications.

Ultrasonic Tooling

Contact Us

Contact us to discuss your Ultrasonic Technology application, new developments in technology.

Ultrasonic Rotary Table Machine

Sonics and Materials UK Ltd supply special purpose machines to suit a wide range of applications.  We have experience using bowl feed systems, linear feeds, pick & place, rotary tables etc.  Automation can dramatically increase the output of ultrasonic welding machine, reduce labour and improve quality.  The picture shows a typical rotary table ultrasonic welding machine with manual load and automated off-load.  If you would like further information on the automation we can provide please contact us on +44 (0)1449 770055.

Ultrasonic Rotary Table Machine
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