Ultimate Automation Ltd

Model Spidermat for the production. 3 way lampshade support wires.

With unique quick release system with built-in safety guard. Available in two standard formats: SR-40 Wire range 2.00 - 4.00mm. SR-65 Wire range 3.00 - 6.50mm.

At the front of the machine is situated a two-arm carousel mounted on a central free-to-rotate spindle. At the end of each arm is mounted a free-to-rotate spindle onto which is bolted a welding jig (former). The (preformed) rings and stays are loaded onto the welding jig at the loading/unloading position. The carousel is then rotated through 180°. Upon reaching the welding position, an indexing drive is automatically engaged onto the lower end of the spindle beneath the welding jig. In the main body of the machine are positioned three pairs of welding heads, for welding the stays to the rings In addition, there is a bending tool for bending over the ends of the stays after welding. Above the centre of the machine is mounted a vertically acting welding head for welding the crossovers of the bent over stays to form the base of the basket. After the welds for the first stay have been completed, the stay end is bent over. The welding jig is then rotated automatically to the next welding position by a servo driven indexing drive. The welding and bending cycle repeats and the jig indexes again, this is repeated until all of the stays have been welded and bent over. Finally, the central welding head descends automatically to weld the base of the basket. The welding jig indexing drive is disengaged automatically and the cycle is complete. The operator unloads the completed basket and loads a new set of parts into the jig while the fully automatic welding cycle operates.

The ucw series of T welding machine are designed for the automatic T welding of cross wires (bracewires) into frames used for appliance shelving and air conditioning units. The machine takes a butt welded frame from a magazine and automatically transfers it into the T weld station. Where upon the required number of cross wires are fed direct from coil and automatically welded into position With the frame being indexed automatically between welds. With up to 99 cross wire weld positions being set within the frame. On completion of the welding cycle the welded frame is then fed out and placed on a stack and the next frame is fed into the T weld station. The machine can be incorporated into a cell type environment with the frames being formed and welded on one of our ultimat umw models and then the completed frame is transferred into the magazine of the ucw using our FUS frame unloading system.

ume - a cost-effective approach to 2D Wire Forming that delivers the performance demanded in today's market. Developed to reduce machine cost without sacrificing versatility, quality, or production. The ume design is based on the proven ultimat um and umw models, and features the ultimat closed die cutting system that produces a square, burr-free cut. A tilting table is standard equipment, making the ume extremely versatile and capable of producing small to large wire forms, including spirals.

um/umw A range of 2 axis PC Controlled Wire Forming available with and without welding. designed for the manufacture of prototypes to low/high volume production runs. Of versatile design that require no special tooling to achieve high quality parts.

The usw series of welding machines are designed specifically for the fully automatic manufacture of wire frames used for Yard Stakes used in Political and Real Estate Advertising Signs. The machine takes 2 line wires direct from coil and automatically feeds them into the welding stations. Where upon the cross wire is fed direct from coil and automatically spot welded into position, onto the two line wires. With the frame being indexed automatically between welds, up to 99 cross wire weld positions can be set within the frame. On completion of the welding cycle the part is fed out, cut to length and placed on a stack.

?ultimat Wire Forming And Welding Machines, affordable ,progressive, and innovative machine designs to make you be more efficient, more competitive, and more profitable!?

Designers and manufacturers of wire basket welding machines, forming and special purpose machines for the wire industry

Designers and manufacturers of wire forming, welding and special purpose machines for the wire industry