JBC Industrial Services Ltd

46 PRODUCTS/SERVICES
50-100 EMPLOYEES
1978 YEAR FOUNDED

The UK's leading industrial aftercare provider 

Formed in 1978, JBC has grown to the success it is today through working partnerships with our customers. 

The company was initially involved in the servicing and repair of industrial burners and boilers. From this position it developed a strong reputation in the steam and combustion markets, expanding the range of services to include statutory boiler inspections, repairs. pipework and turn-key installations.

This winning formula was replicated in several regional offices allowing for national coverage of mobile service engineers, boiler maintenance teams and mechanical operatives.

Our technical knowledge of the steam sector, experience in the boiler house and proven industry ability strengthens our role as the leading industrial aftercare provider in the UK.

Energy Solutions for the Boilerhouse

JBC is able to assist steam and hot water boiler operators and reduce their energy consumption with astounding results. Hotwell Tanks and Gas Flue Economisers are just two of the vast range of energy saving solutions available.

What we offer our customers are proved and tested methods of reducing the consumption of fuel, which over a period of time will provide excellent payback periods and savings on the annual fuel bill.

If you are interested in saving energy and require a free energy audit, please do not hesitate to contact us on 0113 220 3830 or info@jbcmail.co.uk where we will be more than pleased to help.

Energy Solutions for the Boilerhouse

Industrial Boiler Service

Our focus is preventative maintenance and the efficient and reliable operation of a boiler throughout its life cycle. Concentrating on servicing clients needs, JBC provide a contract maintenance, bespoke to customer requirements, ranging from one burner service per year, to daily boilerhouse checks.

Minimising the likelihood of breakdown and costly disruption to production by pinpointing potential component failure, we provide a cost effective, reliable service to clients conscious of expensive outages and production losses by incorporating statutory annual inspection, non destructive testing and 24/7 emergency support.

Industrial Boiler Service

Industrial Boiler Maintenance and Repair

Boiler maintenance teams carry out preparations for Statutory Annual Boiler Insurance Inspection and Non-Destructive Testing on all types of shell and waste heat boilers and pressure vessels.

Detecting problems before the arrival of the insurance surveyor and early rectification saves both downtime and costly disruption to production.

Our engineers will spot and repair structural problems found in the boiler shell, furnace or tubes prior to the inspection and repair them, there and then. They will stay on site during the inspection in case of additional repairs such as a tube end cap or d-patch, which will be corrected by our ASMEIX coded welders. On completion, we reassemble the boiler, fill it with water and complete a working pressure test to satisfy the surveyor.

Specialist Services

Shell and d-patch repairs | Boiler re-tube | Acid de-scale | Refractory and brickwork repair and replacement | Valve overhaul, testing and certification | Spares and stock items

Industrial Boiler Maintenance and Repair

Mechanical Services

We have a wealth of experience and knowledge in industrial markets. Our team specialises in providing the highest levels of service for clients wishing to install a boiler plant, weather that be steam, hot water, thermal fluid or waste heat as part of a combined heat and power scheme.

JBC manage all aspects of the process including pre-manufacture, installation and erection, commission and final handover, ensuring deadlines and budgets are met.

Services to the mechanical sector include:

Installation of all types of boiler plant and CHP systems | Site management | CDM project management | Term maintenance contracts | Reactive repairs and maintenance.

Mechanical Services

Burners for the Boilerhouse

JBC operates a network of mobile service engineers who supply, maintain and repair industrial burners. Our experienced engineers have combined a vast technical knowledge of the major burner manufacturer products and respond to all burner applications. 

Oilon Burners

With over five decades of reliability in combustion technology, Oilon have burners available in capacities ranging from 40 kw to 29500 kw and can be fired on almost any liquid or gaseous fuel available.

Oilon burners are designed with special consideration given to economical and ecological factors, as well as safety features, low emission levels and easy servicing for complete reliability and peace of mind.

Burners for the Boilerhouse

Digital Combustion Controls for the Boilerhouse

Ecosafe Electronic digital controls for industrial steam boilers and burners are specifically designed for boiler retrofit applications as part of the burner control system. The system facilitates more precision on the fuel air ratio controller, reduced emissions and makes impressive savings on cost.

The real benefit will be the huge potential in fuel efficiency and significant cost savings, with a return on investment within 18 months. See our Ecosafe case study.

The Ecosafe retrofit burner management system improves existing equipment performance, virtually eliminating hysteresis associated with mechanical systems and the need for a costly investment in the purchase of a new burner or boiler.

Digital Combustion Controls for the Boilerhouse

Boilerhouse Remote Monitoring System

Compliance, Reduced Costs & Maximum Efficiency in one system, across multiple assets!

'Halo' is a boilerhouse monitoring system which uses analogue, digital and mod bus outputs to provide a critical insight into asset performance.

Fuel, water, steam and power are monitored in real time with 'Halo' delivering consumption and cost per kg of steam raised. Through OPEX, 'Halo' accurately predicts real time cost savings through precise monitoring of energy use at any time with multiple beneficial features!

The instant alarm facility notifies engineers of potential problems or failures and allows for an immediate response to minimise costly downtime in production lead environments. The benefits of 'Halo' technology are set to revolutionise the boilerhouse industry.

Boilerhouse Remote Monitoring System

Hotwell Tanks

The hotter the water the better! However pump cavitation can be a problem at higher temperatures. A hotwell should be correctly designed to mix returning hot condensate with cold 'make up' water. This means that cooler water is entering the boiler which will require more heat energy to bring the boiler water up to operating temperature. Depending on the amount of condensate returning, steam injectors are used to raise the water temperature in the hotwell, which also means less anti-corrosion chemicals are required.

Snowden's carry out hotwell surveys and make recommendations for improvements. New 'bespoke' hotwells are individually designed, manufactured and installed. Our sister company, JBC can also recommend other energy saving solutions.

Hotwell Tanks

Gas Flue Economisers

Typical boiler high fire exit flue gas temperatures are approximately 250 degrees celsius. This heat can be utilised to pre-heat the feedwater entering the boiler. The hotter the water entering the boiler, the less fuel energy is required to bring the water in the boiler up to operating temperature.

Essentially an economiser transfers waste heat from the boiler flue gases into the incoming feedwater from the hotwell. Water not going into the boiler is transferred back to the hotwell.

Minimum savings of 5% can rise further, subject to individual applications to 7-8%.

JBC can also recommend other energy saving solutions.

Gas Flue Economisers

Industrial and Commercial Ovens

JBC have worked with major food manufacturers across the UK on the servicing and maintenance of the burners on their ovens, including air flotation ovens, air impingement ovens, baking ovens and coil coated ovens. Prioritising regular service and preventative maintenance, greatly reduces the risk of downtime through mechanical failure of the burner. 

Experienced engineers look after Bakkavor Double D ovens, Spooner, Imaforni, Lincat, Haas, Eclipse, Doughnut fryers and Riello burners to ensure production remains in constant operation.

Industrial and Commercial Ovens

Pressure Vessels & Vacuum Vessels

Snowden's can fabricate pressure vessels and vacuum vessels in Carbon and Stainless Steel and are constructed to either ASME VIII and PD5500: 2012 standards and manufactured in line with PED.

Our pressure and vacuum vessels are used for offshore and onshore applications and include: Hyperbaric Chambers, Diving Chambers and Systems, Heat Exchangers, Evaporators, Autoclaves, Condensers, Steam Accumulators, Deaertors, Clarifiers, Autoclaves, Test equipment, Manufacturing, Separators and Process Vessels.

A genuine willingness to ‘go the extra mile’ can be found at every level of our organisation and with a proven track record of consistently exceeding our customers' expectations, we have become the manufacturer of choice for many UK leading companies.

Pressure Vessels & Vacuum Vessels

Decompression and Hyperbaric Chambers

The divers Decompression Chambers typically contain an entry lock, medi-lock, bunks and seats and are manufactured in diameters ranging from 1600mm to 2000mm.

Our Decompression Chambers and Hyperbaric Chambers are manufactured to PD5500 and Quality Standard ISO 9001:2008, are CE marked and built in accordance with the European Pressure Directive (PED). Chambers are certified by Lloyds Register as “Pressure Vessels Safe for Human Occupancy” (PVHO). See our related case study.

We are a company distinguished by strong principles, clear values and a top-down commitment to sustainable and mutually beneficial business partnerships.

Decompression and Hyperbaric Chambers

Storage Tanks and Feed Water Tanks

All Storage Tanks and Feed Water Tanks are made to customers' specific requirements in terms of materials, size, shape, capacity and connections. 

We fabricate Stainless Steel and Carbon Steel Storage Tanks, single or double skin and fully bonded if required. Vessels are shop fabricated up to 4 metres in diameter by 20 metres long and site built up to 15 metres in diameter by 15 metres high. The tanks can be built with integral heating and cooling systems.

Feed water tanks can be fabricated between 0.5 cubic metres and 60 cubic metres in either stainless or carbon steel. The tanks are stiffened and include all manways and nozzles with either flanged or threaded connections.

Storage Tanks and Feed Water Tanks

Welded Pipework and Steel Chimney Fabrication

Snowden's provide a pipework fabrication and installation service to suit all operational and process requirements. Pipework and steel chimney fabrication can be carried out within our workshop, or onsite, utilising a variety of materials including stainless and carbon steels. We offer a design service, including guidance on material specification, pipe routes, support requirements and advice on Pressure Equipment Directive (PED) implications. See attached chimney case study.

Projects range from stand alone pipework fabrication through to high and low pressure system packages including vessel manufacture, steelwork, access and safety systems. In addition we provide modular pipework solutions such as pre-assembled pipe-racks (PAR’s), pre-assembled units (PAU’s), and skid or container mounted units. 

Welded Pipework and Steel Chimney Fabrication

Steam Boiler Installation, Maintenance and Repair

We offer a wide range of installation, maintenance and repair services for commercial and industrial steam boilers and hot water boilers, including welded repairs to steel boilers, boiler tubes, refractory repairs and renewals, boiler mountings and fittings, repairing calorifiers and tube bundles, and de-scaling boilers and calorifiers.

Reliable and experienced engineers, carry out large or minor repairs including re-tubes and coded welding pressure vessel repairs. 

Our success is due to an abiding commitment to our quality of work and service and a level of customer satisfaction that exceeds expectations. These key imperatives motivate every aspect of our activities.

Steam Boiler Installation, Maintenance and Repair
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