Component Failure Analysis

Component failure analysis allows manufacturers to determine the reasons behind the failure of a particular component within the wider make-up of their plant or equipment. Uncovering the reasons behind a part failure allows preventative and/ or remedial action to be taken at an early stage, protecting reputation and reducing costly recalls. It can also help keep production running smoothly. The analysis of the reasons behind component failure seeks to determine the reasons behind the occurrence of faults in processing. It can establish whether failure is a one-off event or whether it is likely to recur. It can also establish whether human error has been a factor, allowing for retraining; alternatively, if the problem has occurred due to the operating conditions, changes can be made to address them. A variety of investigative tools are used to source the issue, from microscopy (for example optical or scanning electron microscopy (SEM)); impact, tensile and hardness testing; non-destructive testing; or even simple visual examination. Component failure analysis is an invaluable tool in the engineering, manufacturing and processing industries, as well as in plant infrastructure.