Zouch Converters Ltd

Daily baths aren’t generally necessary, since it’s possible to dry out a baby's delicate skin, however, experts recommend bathing a baby three times a week until they’re a year old.

Whether parents choose the morning or an evening bedtime ritual, it’s important to ensure the materials used to wash a baby with are kind, gentle and hypoallergenic when it comes into contact with skin - especially when babies are more prone to rashes.

We specially designed our open cell polyurethane foam sponges to be super soft and silky to the touch for a baby’s bath time. They’re much smoother and gentler to delicate skin compared to regular bath sponges for adults. Now sold to consumers by a national value retail group in their baby care, Zouch's open cell polyurethane foam is protecting baby's skin during bath time across the UK.

Benefits of open cell polyurethane foam

Open cell structure

Open cell foams are produced by forming bubbles within a liquid and as the tiny foam cells aren’t completely closed, air fills the open spaces inside - this gives foam a more ‘sponge’ like structure that absorbs liquid.

High density foam

High in density (70 Kgs/m3) and exceptionally durable, our open cell foams can withstand regular use without crumbling.

Super soft

Designed to feel super soft and silky to the touch, they’re especially gentle and can be used on those with delicate and sensitive skin, such as babies. They’re also snow white in colour, but can be manufactured in pink or fluorescent yellow subject to volume.

Hypoallergenic & Non-Toxic

Our open cell polyurethane foam is hypoallergenic and our foam is exclusively designed for contact with sensitive skin.

Quick drying

Due to its open cell structure, our polyurethane foam is especially quick drying and can be easily cleaned.

At Zouch Converters, our highly advanced technical open cell foams are trusted by health professionals worldwide. We offer a customised, consultative service, fully focused on what you need – from the most effective materials on the market to a bespoke product created just for you, we’re here to support you every step of the journey.

Our skin-friendly, hypoallergenic materials are helping the health industry with innovative new products. Zouch’s open cell foams come in grey, white or black as standard, but can be custom made in beige, blue, yellow, green, violet and red.

As well as being cut and formed to the shape you desire. We offer environmentally friendly, hypoallergenic, quality foam products to suit all sectors of the cosmetic market.

Get in touch with our expert team to discuss your specific application and we will support you from prototype to customer-ready product.