Zouch Converters Ltd

Our Gas Closure Plate Tape PRS 10 PRO meets the required performance standards from British Gas.

Undetectable to the five human senses, escaping Carbon Monoxide fumes from incorrectly fitted or serviced gas fires can be a killer.

It is essential to use a product specifically designed to seal gas closure plates. Our PRS 10 PRO tape  is approved to Britsh Gas standards and is available now.

• Provides strenght while being easy to use and tear
• Specially designed adhesive cross links at high temperatures to retain an excellent bond
• Works well on uneven surfaces
• Bonds well to many surfaces, including brick, plaster and concrete
• Premium waterproof polycloth high performing tape with specially designed adhesive
• Available in 50mm x 2.8m,10m and 25m lengths
• Fully marked with PRS 10 approval for easy identification
• Quality gloss surface with writable surface
• Good abrasion resistance

Also can be used for other general purpose plumbing and gas related applications
PRS10 Pro is available from stock on short lead times. Call our team now to find out more.

Reliable protection for the storage and transportation of flat glass, sealed units and window frames.

ZOUCHglaze spacer pads are single sided adhesive coated foam products incorporating a peelable acrylic adhesive and a high density PVC Foam. Various colours are available subject to a minimum order quantity but standard in Red, Blue or Grey. The low tack pressure sensitive peelable acrylic adhesive allows clean removal from glass, metal and uPVC surfaces leaving no adhesive residue or “ghosting” marks.

The specially formulated adhesive is UV and temperature resistant and will offer consistent bonding strengths and clean peel after prolonged periods in contact with glass surfaces. The product is available in various grades for thickness and density of closed cell PVC foam. The foam has been developed to offer excellent compression resistance and recovery even after high loading weights have been applied.

Specifically designed for the separation and protection of sheets of flat glass, sealed units and automotive glass in transit and storage, and to aid protection during installation. Also suitable to use with painted and pressed metal panels or
similar surfaces.

Advantages

• Bright colours for easy visibility
• High density foam material provides excellent shock absorption
• Low compressibility of the pad allows layers of glass to remain separated
• Leaves no residue or “ghosting marks” on glass
• Reduces claims of broken glass – saving money and time (breakages in transit)
• Solvent based Acrylic adhesive is UV and temperature resistant
• Will not deteriorate or breakdown like cheaper alternatives will

Applications

• Residential and commercial window protection
• Used as an alternative to cork pads for protection of glass and other fragile materials
• Protective barrier on metal and plastic surfaces
• Door & window frames

Get in touch with our expert team to discuss how we can help you with your next project.

Z9000 extruded Cork Insulation Tape was formulated to provide insulation and to prevent condensation on pipes, fittings and tubings used in heating, air conditioning, refrigeration and plumbing. It can also be used on hot pipes.

Composition
This product is a polymer based material containing buty rubber, asphalt and granulated cork (55% by volume). It contains no fibers.

Detail
This product adheres well to most clean, dry surfaces and to itself making it possible to add more than one layer without adding fasteners or adhesives. It is sufficiently soft and pliable to be molded around most fittings and connections and retains its flexibility and adhesion over a service temperature range of -20°F to 190°F. It is black in color and has a grainy, rubber-like consistency. It has a very slight odor but it is concontaminating to something like sweet butter. For high temperature requirements, Zouch Z9010 High Temp Cork Insulation Tape should be used.

Clean Up
Tools and equipment may be easily cleaned with mineral spirits.

Packaging
This product is extruded on a silicone-backed release paper and rolled or cut to specific lengths. Tape dimensions vary according to specific customer requirements. Standard shipping cartons are constructed of 200lb
test material. All rolls are separated by silicone divider pads and protected by upright stacking cores. All pallets are heavy duty, have 4-way entry and are stretchwrapped and banded for shipment.

Application
Ensure that surfaces are clean, dry, dust free, oil free and sound. Release sealant from release paper and press it sufficiently onto the surface for a complete contact.

Whatever your requirements we can help. Get in touch with our team of experts to discuss your project.

In this day and age, it’s important for airlines to make a good and lasting impression with their customers. Just like many other aspects of travel, air transportation is a commodity, but consumers expect a certain level of experience when they embark on a flight to a destination. Whether it’s for business or pleasure, an airline’s customers could be onboard an aircraft carrier for several hours. That means they expect a certain level of customer service as well as comfort.

An uncomfortable ordeal can leave a sour memory of an airline and a passenger is less likely to choose the same airline for their next flight because of it. In recent years, it has grown even more competitive amongst airlines with the added pressure of profitability and their behaviour of overselling flights and cramped seating.

There are easy ways to make commercial flights better experiences for the frequent flyer, through the comfort and performance of onboard seat cushioning. When customers are expected to pay for seat reservations on top of a flight fee - they demand an enjoyable, relaxed, and comfortable space to sit for the duration of their travel.

Airlines constantly seek innovation and slimline seating has become part of refurbishing an airlines interior. Airlines benefit from the lightweight and ultra thin seats with lower fuel costs and more space for additional seating. However, for the passengers, slimline seating means discomfort from the thin padding and tight dimension of the seat frames.

Closed cell polyethylene foam allows airlines to reduce weight but maintain the comfort and durability of aircraft seating. Polyethylene foam comes in a wide range of densities and grades, which allows the interior design of an aircraft flexibility to work with a lightweight alternative that is perfect for interior trims, but also provides optimum comfort to the passenger.

Due to the regular use of aircrafts, the seat cushioning is frequently changed and closed cell foam offers a lower cost alternative whilst maintaining the comfort of the passenger. As well as being water resistant, chemical resistant and flame retardant, the increased support of the closed cell composition, allows for significant weight reduction unlike heavier alternatives like urethane foam.

Key benefits of using Closed Cell Polyethylene Foam for Aircraft Seating:

• Absorption of impact and vibration energies
• Support and comfort for the passenger
• Lightweight
• Durable for regular use
• Available in a range of grades and densities
• Water resistant, chemical resistant and flame retardant
• Lower cost alternative

At Zouch, our high-performance closed cell foams, cellular materials and adhesive bonding tapes are trusted by aviation and aerospace specialists right across the world. Designers and engineers choose our advanced materials for aeroplane construction because their low density helps save fuel and, in turn, operating costs as well as providing comfort for passengers.

We offer finished foams as vacuum formable or thermo-formable items, CNC routed or die-cut pieces or blank sheets, with or without adhesive backing. However challenging the project, we’ll work with you to source or produce the optimum product for your airline’s interior design. It’s why you’ll find Zouch in cabins and cockpits around the world. Get in touch with you project and speak to one of our experts.

Easter is within touching distance and with that we can, in a flash, say goodbye to the first quarter of 2018.

As March draws to a close many of us will be looking forward to, and enjoying a four day Easter weekend. Sunday 25th also sees daylight savings come into play, which to the pain of millions will see us lose an hour due to the clocks moving forward at the stroke of 1am although an additional hour of daylight should more than make up for this.

Much like the story of Easter, Zouch Converters have been reborn this year with our rebrand now fully up to speed. We hope you’ve liked the new us, although we are very much the same when it comes to our commitment to our customers.

We’re constantly developing innovative PVC foam products for businesses all over the world, across a diverse range of industries. Our PVC foam materials allow appliance seals, insulators and gaskets to be durable, flexible and lightweight whilst maintaining their robust properties, making them suitable for a wide range of seals.

Our PVC foam has a smooth outer skin that acts as a barrier to prevent absorption and damage from air, dust, water, chemicals and oils. Its insulative properties make it an excellent candidate for use in both hot and cold appliances, such as air conditioning units.

Our PVC foam creates highly effective seals against:

• Air
• Dust
• Water and moisture absorption
• Vibration and sound
• Chemicals and solvents
• Rot and mould
• Weathering
• Oils

Due to its range of protection, PVC foam can be utilised for all manner of different applications.

Common applications are:

• Boat building hatch seals
• Roof lights and skylights
• Glass protection
• Door and garage seals
• Window glazing tapes
• Light and dust seals
• Window glazing tapes
• Bath and sink seals

One of the most common uses for PVC foam is insulation and it is often used as an alternative to fibreglass as it significantly reduces costs, by making homes more energy efficient. More than 40% of all heat is lost in the average home through lost space, walls, windows and doorways. As well as providing insulation, PVC foam can also provide noise control by dampening sound and vibrations.

Common industries that incorporate foam appliance seals and gaskets in their projects are:

• Glass and glazing
• Automotive manufacture
• Building and construction
• HVAC
• Electronics
• Marine
• Heating

PVC foams are created by combining polymers to produce the unique properties that form Polyvinyl (PVC). It can be thermoformed and cut to the desired shape of your project, and it is possible to laminate PVC foam to bond with pressure sensitive adhesives.

Technical properties we can provide:

• Flame retardancy
• Static dissipation
• Slow and fast recovery
• High-frequency weldability and bespoke firmness
• Open cell or closed cell
• Densities from as low as 90 kgs/m3 up to 400 kgs/m3
• Available in a range of colours (inc. colour matching capabilities)
• Matte, leather look or gloss
• Log cut rolls
• Laminating pressure sensitive adhesives to foam

Our expert team can manufacture PVC Foam with the specific technical properties your project needs. We also offer a free sample service, so you can ensure you’re receiving quality material and be assured of our worldwide reputation. Whatever your project, our technical team will work closely with you to understand your challenges and advise on the very best product to meet them, so don’t hesitate and get in touch today.

Over the last decade there has been a rise in make up techniques such as contouring and blending, and due to this, open cell foam has become increasingly more popular within the beauty and cosmetic industry. Prior to the inaccessibility of the correct tools, it was left to expert make up artists and professionals to achieve an airbrushed look for the camera. However, women and men are now looking to achieve that “photoshop” finish in the ease of their own home.

It’s now possible for anyone to buy the right applicators from their favourite brand on the high street and achieve a flawless finish. However, different types and cuts of open cell foam work with foundations and contour kits to accomplish the perfect jawline or highlight. We’ve paired our knowledge with the latest trends to highlight the best use of applicators with open cell foam.

Open cell foam is breathable, soft and moisture absorbent. If the foam is sourced correctly, it is hypoallergenic and exclusively designed for contact with the skin. It is called open cell because its structure allows for air to pass through it and for liquid to be absorbed. This benefits the skin and when teamed with water, the foam remains damp during the application of foundation (allowing for a smoother finish, less foundation and an easier to clean tool).

Originally cosmetic applicators came in the form of a triangular wedge but with developments in open cell foam technology and more innovative designs for preciser application, they’ve taken on several new shapes to offer a greater experience and finish for the user.

The teardrop sponge

The teardrop cosmetic sponge is an innovative open cell foam applicator that has changed the way make up is applied to the skin. Once soaked in warm water and rung out, the open cells maintain some moisture to allow for expert application. Its teardrop shape is cut for bottom blending and pointed precision.

The airbursh sponge

The airbrush sponge is exceptionally durable and dense. It’s perfect for creating a smooth blend and is suitable for liquid, cream and powder foundations. It’s recommended to wet the sponge prior to applying makeup and its open cell structure holds moisture as you work foundation against the skin. As open cell foam can be moulded and cut into any desired shape, its rounded bottom allows for blending whilst its rounded tip and flat edges achieves an airbrushed effect.

Sponge eyeshadow applicator

Foam tipped applicators are exceptionally well received when it comes to not getting makeup on your fingertips or avoiding fingertip smudges on your face. Often designed with rounded tips and denser open cell foam, it makes it easier to blend around the eyes for precise application. The soft foam is delicate on the thinner areas of skin around the eyes too.

Flat blending sponge

The flat edge sponge is specifically cut to avoid any lines and cover a greater surface area. The soft structure of the foam is non abrasive to the skin and offers a flawless contour to the cheekbones when paired with bronzer.

Multiple edge sponge

The multiple edge sponge covers all bases with rounded sides to blot larger areas, a flat edge for contouring and a precision tip to focus around the eyes. It’s become a more desired shape within the makeup industry as professionals don’t have to move between tools to create a chosen effect.

No edge sponge

The no edge sponge is an all-rounder and can be used with liquids and pressed powders with ease. It’s somewhat reminiscent of the old powder puffs used for dusting, but its open cell structure ensures that product goes further when dampened for liquid foundations. It’s more often used with mineral make ups to buff loose powder.

Open cell foam sponges are meeting the demands made by brands and consumers asking for applicators that will perform better for them. Foam has become a more functional option and the ability to shape and mould the material, means that creative design doesn’t have to be compromised. Originally starting with the triangular wedge to the teardrop, designers have developed more and more options based on the needs and requirements of their industry.

Value can be added through colour, multiple edge types to provide dual use, and varying densities to accommodate absorbing less of the product is used with. Not to mention laminating different types of foam together. Despite brushes continuing to dominate the market, sponges are becoming increasingly popular due to their convenience, price, disposability and hygiene. The demand for open cell foam is only going to grow.

At Zouch Converters, our highly advanced technical open cell foams are trusted by health professionals and beauty brands right across the world. We offer a customised, consultative service, fully focused on what you need – from the most effective materials on the market to a bespoke product created just for you, we’re here to support you every step of the journey.

Our skin-friendly, hypoallergenic materials are helping take the beauty industry by storm. The bespoke, problem-solving approach we use has secured exciting projects with award-winning global brands, and we’ve helped to empower them to grow creatively and strategically, whilst unlocking the potential of their product through our foam materials.

Our open cell foams come in grey, white or black as standard, but can be custom made in beige, blue, yellow, green, violet and red. As well as being cut and formed to the shape you desire. We offer environmentally friendly, hypoallergenic, quality foam products to suit all sectors of the cosmetic market. Get in touch with our expert team to discuss your specific application and we will support you from prototype to customer-ready product.

As the weather turns milder, we can begin to expect the upcoming calendar of events that we all know and love to attend. Whether that’s visiting a festival such as Glastonbury, sporting events like Wimbledon or Formula One, or supporting athletes as they run their way through the London Marathon, we’re all fond of being outside when the weather calls for it.

It’s easy to forget to pack items such as sunglasses or hats though, and typically speaking, in the UK we’re not always prepared for every eventuality when it comes to the forecast. Sun visors are a great product to offer as giveaways to event spectators and can present tremendous promotional opportunities to brands, especially when the event is televised.

Closed cell polyethylene foam is inexpensive, lightweight and our ZOUCH eFoam is also resistant to UV. That makes it especially great for the manufacture of sun visors, and a visors’ wide brim allows for printed advertisement, which will create excellent brand awareness on the day of the event.

It has also become more and more prevalent in recent years to protect yourself from the damaging effects of the sun, and by providing a practical and protective giveaway, your brand is only going to appear more favourable to spectators.

Events where promotional sun visors are often worn:

• Festivals
• Exhibitions
• Outdoor cinemas
• Roadshows
• Motorsport events
• Golfing events
• Sporting events
• Televised events
• Theme parks
• Corporate sponsorship

Lightweight and comfortable

For those at sporting events, whether spectating or taking part, foam sun visors are lightweight and easily ventilated. Due to their soft, closed cell structure, they’re comfortable for the wearer but also remain waterproof, if weather conditions were to change.

Consider for sporting events such as: tennis, marathon running, motorsports (spectators) and golf.

Anti-glare and protection

Due to the shape of sun visors, they can offer more coverage than a traditional cap as the wearer can easily move them around dependant on the angle or height of the sun. The wide brim of the visor protects the eyes and skin from uv-rays too.

Wide colour range

At Zouch, we’re able to create closed cell polyethylene foam in a range of colours to match your desired look or brand.

Flexible

Our soft, closed cell foam offers the wearer comfort in the flexibility of the foam and it can easily be folded and placed in a bag for later use.

Inexpensive to manufacture 

Closed cell polyethylene foam is relatively inexpensive to manufacture and for those looking to create a practical but promotional item for an event, a foam sun visor is a great candidate for maximum exposure.

Here at Zouch Converters, our eFoam range features some of the most diverse and high quality foams available on the market. Our closed cell foam is low cost, lightweight and high performing - it has a high strength to weight ratio, comes in an attractive aesthetic and is low odor.

All of our eFoams are thermally insulating, non-toxic and resistant to UV, moisture and chemicals. Whatever style, cut or density you’d like to achieve with your closed cell foam project, our expert team can worth with you on the design and development of your product. We can split, saw, rout, die cut, water-jet cut, butt-weld, laminate, adhere, thermoform or compression mould all of our foams to create even the most complex shapes and sizes, so talk to us about your latest challenge.

It can be quite hard to discern the difference between sponge rubber and foam rubber when it comes to the average consumer. That’s because both terms are often used interchangeably, but their applications are quite different considering their molecular build and benefits to the user. We’ve broken down their differences, common applications and industries to help with the decision making process, when choosing the correct material for your project.

Foam Rubber

Foam rubber is an air filled structure and is generally made from Polyurethane or Latex (PVC). As its cells are structurally rigid, it performs exceptionally well as a sound and/or physical impact dampener. That’s why one of its main uses is the manufacture of mattresses, as foam rubber is well known for its durability, ageing and endurance. It’s also lightweight, has excellent cushioning performance and it’s buoyant.

Other common applications are glass protection and shipping pads, sun visors, appliance seals and gaskets, and light and dust seals for the home.

Sponge Rubber

There are two main types of sponge rubber that are commonly known as closed cell and open cell, and are most commonly produced from polyethylene foam.

Closed cell

Closed cell sponge rubber doesn’t allow the passage of water, air, dust, and other chemicals through its isolated, closed pockets. It has excellent resistance to UV and due to its closed cell properties, it’s a brilliant candidate for outdoor applications in both hot and cold environments. It’s also exceptionally durable which means it ages well, and it doesn’t really degrade over time.

Due to its low absorption, closed cell sponge rubber is great for applications where keeping structural integrity is key, such as in the Marine and Floatation industry for fenders and buoyancy aids.

It works incredibly well as a gap filler, as it both insulator and prevents the absorption of water. Not to mention its capabilities in noise and vibration dampening and its use for cushioning. Closed cell polyethylene is often used within the Aviation and Aerospace industry for aircraft seating due to its durability, comfort and lightweight properties.

Open cell

Open cell sponge rubber or foam is more commonly used in the day-to-day applications that we use as consumers. Open cell has open, interconnected pockets that allow for the passage of water, air, and other chemicals when the sponge rubber hasn’t been compressed. That means open cell sponge rubber is typically used in applications where such elements need to be absorbed.

Open cell sponge rubber soaks up liquid and then traps it until compressed. Consider its use in general purpose sponges, sponge cloths, kitchen towel, cosmetic foundation applicators, aquatic filtration, etc.

However, that’s not its only use, as open cell sponge is particularly suited to sealing and cushioning between uneven and irregular depths too. The material is very soft and extremely flexible, it’s durable, resistant to UV and weathering, and has excellent thermal properties in both hot and cold temperatures.

When compressed open cell sponge rubber offers an air-tight seal and can also be laminated to create adhesive tapes for complex gap filling.

Open cell sponge rubber is used as an alternative in many industries such as Building and Construction, Aviation and Aeropsace, Packing and Protection, Automotive and Transport, Beauty and Healthcare, and Glass and Glazing. 

At Zouch Converters, we’re at the forefront of technology when it comes to sponge and foam rubbers. It’s important to us to continually innovate and push the boundaries when it comes to supplying new and unique materials to use in all manner of industries. That’s why we work with companies all around the world, as we’re committed to delivering industry leading products that are proven to be durable, profitable and technologically advanced.

No matter the project, we have a team of technical experts at your disposal to help you choose the right material for your next innovation. From first call to the finished item, we can help you every step of the way and offer technical support and advice on the best product for your specific application or assembly process needs.

Take a look at our extensive product range or simply get in touch and speak with one of our experts today. We’re here to help you from start to finish.

Adhesive tapes provide multiple benefits as an alternative method to traditional assembly, such as welding, screws, bolts and soldering. An adhesive tape will offer a consistent bond thickness and size, and can be especially useful to those who need to bond textured, rough and irregular surfaces.

The Benefits of Adhesive Tape

• Increases manufacturing efficiency
• Reduces assembly time
• Thin, easy and quick to apply
• Cost effective
• Consistent
• Better looking finished products
• Adaptable
• Uniformity for thickness and gap filling
• Versatile and resilient

Not only do adhesive tapes come in a variety of strengths for matching against a range of substrates, they’re also available in different formats dependent on the user’s design requirements.

Substrate Types

• Metal
• Traditional materials
• LSE plastics
• Engineered plastic

When it comes to choosing an adhesive tape to bond with, the material surface must be considered and if the tape will bind well with it. That can be dependant on the surface energy, matter, texture and cohesive strength required due to the stress on an adhesive joint. Common stresses that can occur include peel, shear, cleavage and tensile.

Common Assembly Types and Applications

Aerospace 

Adhesive tapes are often used within the Aerospace industry for protection parts of aircraft wings and the bonding of different indoor situated materials. It’s popular for aircraft floor and wall panel attachments, and metal and plastic decorative trims to use adhesive tapes so that joins are not always seen, making the interior look more aesthetically pleasing to the eye of passengers. Adhesive tape is also used in overhead stow bins holding luggage and within the structure of passenger seating.

Automotive 

When it comes to the automotive industry, adhesive tapes are more often used in the side and roof mouldings of the vehicles body. It’s also a popular means to join inner and outer tread plates (both front and rear), spoilers, bumpers, internal rear view mirrors, registration plates and badges. The use of adhesive tape largely decreases assembly time when the tape can simply be applied by the pressure of a hand, and it’s more cost effective than welding materials.

Electronics

Adhesive tape is often used in the applications of electronic displays, such as the display on the front of a washing machine, oven or microwave. As adhesive tape isn’t just supplied as rolls, it makes it a more accessible means of joining two materials, whilst ensuring better aesthetic for the consumer. All can be supplied in rolls, die cut pieces, large or small sized bobbins, sheets or strips.

Craft

The craft industry is a popular one for adhesive tapes when it comes to creating more attractive and memorable occasion cards. They’re often used for giving cards a “3D effect”, with 3D slogan banners, 3D perspectives and pop outs. They’re perfect for scrapbooking, papercraft, adding embellishments and card making.

Types of Adhesive Tape

Double Sided Pressure Sensitive self Adhesive Tape

We have an unrivalled range of pressure sensitive self adhesive tapes that have been handpicked from the world’s leading manufacturers. We can offer them in single or double sided formats, too. They’re specialist, high-performance products, and made using a range of solvents from water-based, hot-melt or rubber based technologies. Each one offers specific technical capabilities, so across the range, you’ll find a choice of adhesive strengths, bonding abilities and price points, with tapes suitable for different conditions or application techniques.

Double Sided Self-Adhesive Foam Tape

At Zouch, we’ve developed a high-performing range of self-adhesive tapes made with sponge rubber or technical foam. They’re suitable for a wide range of uses, they have excellent sealing and insulation properties, protect against water, air, dust, noise and weather damage. We offer our foam tapes in soft, medium and firm-closed cell foams and sponge rubbers, with a variety of substrates, adhesives and liners.

Each Zouch tape is pressure sensitive, easy to apply and clean to use, with no drying time. They’re available as sheets, log rolls, slit rolls, die-cut shapes, gaskets or washers – all designed to be economical, consistent and highly effective components you can rely on in even the most demanding situations.

Which one you choose will depend on the materials you need to bond and the environment you’ll be working in. We’re here to help, with an expert technical team who’ll give you the unbiased advice and support you need to make the right choice for your specific challenge. To talk to us about your project, just get in touch.

Filtration foams are used within pond and other aquatic filters to sieve out fine particles such as silt, sand, fish detritus, dirt and other types of debris that pollute the water. Foams help to thoroughly clean the water and see to toxins and odours being dispelled from the water, keeping it clear and disease free for an aquatic ecosystem. The filtration system also promotes freedom of oxygen which enables the growth of beneficial bacteria for aquatic species and plant life.

There are three types of filtration foam which are used strain water from debris, which are mechanical, biological and chemical.

Mechanical foam media works to sieve out the dirt, silt and all other types of debris to ensure the water is clean, clear and healthy. They’re commonly cut and formed as sponges and pads.

Biological foam media’s purpose is to use its surface area for bacterial colonies to be able to spread amongst it. This bacteria is beneficial and helpful to the aquatic life and feeds on the chemicals that are released by fish and plant waste (somewhat of a must for aquascapers.)

Chemical Foam media is impregnated with an additional chemical like that of carbon to neutralise and dispel odours, remove other harmful chemicals (phenois and tannins) and polishing the water to keep it crystal clear..

Filtration foam PPI

Aquatic and aquarium filters are foams with varying PPI (Pores Per Inch), which identify the number of cells within the foam. A low count such as PPI 10 therefore means there are less pores within the foam, so cells are larger and open providing a larger space for air particles to pass through. Alternatively the higher a PPI count the denser the foam becomes for less flow and better restriction.

The importance of filtration foam in aquatics

Aquariums and ponds, at their simplest, are artificial homes for fish where water does not run freely. That means that due to the volume of water vs the amount of fish and plant life, technology is needed to maintain the conditions for fish and aquatic plants to survive. Most aquarists will rely on filters to remove and clean toxins and waste products within the tank or pond.

If waste products are left then the health of your fish, plants, and general aquatic ecosystem will decline dramatically with a drop in water quality and the health of aquatic species.

Common types of filtration foam:

• Filter wadding
• Pond pads
• Hang on filter
• External canister filter
• Pond filter boxes
• Sump and submersible filters
• Wet and Dry trickle filter
• Aquatic pumps
• Canister, cyclone, block and vortex filters

It’s important to consider the size (grading) of a filter in accordance to the volume of water that is required to circulate through it. Generally speaking, standard freshwater aquariums will require a filter that is capable of circulating the entire volume of the aquarium 2-4 times per hour and tropical aquariums require a turnover of 4-6. That means on average throughout a day the filter foam is sieving debris 96 times, so the type, quality, grade/size and PPI is of high importance.

Zouch Converters has been manufacturing and supplying a comprehensive range of world class filtration foams and post treatment technology to industry leading organisations for over a decade. All of our filtration foams for aquatic filters are of the highest quality, are waterproof, chemically stable, non-toxic and are manufactured within clean environments to prevent debris.

Whatever your need, get in touch with our experts and we’ll be sure to filter through all your worries and find a solution to your upcoming project, from inception to the end result.

Whether it’s prop design, set design or costume design for film, theatre or simply a hobby, a large amount of time is spent researching, meticulously designing, and understanding the technical creation of the final product. From the initial scale modelling to the full-sized end result, we understand the need for materials that are pliable, easy to work with, cost-effective and robust.

Closed cell polyethylene foam (also known as craft foam) is incredibly popular amongst prop designers within the film and theatre industry, as well as amateur and professional costume designers (such as cosplay and LARP). Due to its lightweight structure and durability, as well as being a cost effective solution, there are few better materials for creative sets, armour, costumes and a range of other props that require mass production or detailed work.

Our variety of closed cell polyethylene foam comes in a range that includes ethylene co-polymer, conductive and static dissipative foams, as well as flame retardant and antibacterial grades. We offer a range of densities, colours and sizes and each one is non-toxic, thermally insulating and resistant to UV, moisture and chemicals.

Several of the key benefits for those in the prop and costume industry when using closed cell foam are:

• It’s smooth on both sides
• The foam can be sanded
• Easy to seal, prime and then paint
• Cuts and scores easily
• Easy to add textures for 3D looks and greater realism
• Dense and comes in a variety of thicknesses (it can also be glued together)
• Can be cut with a hot wire
• Flexible and lightweight
• Shaped with ease once heated
• Strong and tear resistant
• Waterproof
• More durable than some foams
• Easily joined together with a glue gun

Shaping closed cell polyethylene foam is fairly easy for achieving any desired result, including round or curved shapes. When heated with a heat gun, the foam can simply be shaped by hand or using simple objects like glass bottles or mannequins heads. Once left on an object whilst the foam cools, the closed cell foam will hold its form and remain rigid.

Closed cell polyethylene foam is durable but it will require reinforcement to maintain its shape. Many prop and costume designers will seal the foam and cover it with a clear sealant, glue and/or fabric such as cheesecloth to achieve rigidity. It also makes the foam much easier to paint to create realistic textures.

Prop examples:

• Hats and headwear
• Head and hair designs
• Armour
• Scenery
• Trees
• Decorations
• Creatures
• Character costumes
• Ornate detailing
• Weaponry

Provision of samples 

We offer a closer look at our product ranges by supplying free samples, as well as project advise. Get in touch with our expert team for more information about free samples of our closed cell foam.

Our technical team can work with you to choose the best material for any design, so you can more effectively develop the props and costumes you’re looking to create. We can split, saw, rout, die cut, water-jet cut, butt-weld, laminate, adhere, thermoform or compression mould all of our foams to create even the most complex shapes and sizes in preparation for your project. Simply contact us today to speak to one of our experts.

Noise control is becoming increasingly more important and the conditions of the working environment can put your employees at risk. From deafness, tinnitus and other ear related conditions, the industrial, construction, automotive and logistics sectors, are all prone to extreme noise levels.

There are over 9 million people in the UK that suffer from ear related complications. It’s an employer's responsibility to ensure they’re actively attempting to reduce any further risk to their employees. Keep your staff safe and healthy by respecting and understanding the conditions that they work in, by controlling the sound and noise levels they endure daily.

If employers are regularly assessing the risk of noise and vibrations, then potential issues can be identified and resolved with ease. From protective ear defenders to panel dampening to noise shields, sustained exposure to occupational noises needs to be controlled for the health and safety of employees.

How does foam work when controlling noise levels?

Our specially developed flexible foams soften surfaces to absorb echo within a room. It reduces and eliminates background noise by controlling the vibration that sound causes when it bounces off surfaces such as walls. Foam is a sound absorber, it doesn’t control the noise directly, but improves acoustics which reduces occupational noise. This can be applied to a range of applications such as protective headphones, machinery enclosures, wall and ceiling tiles, and cabin lining. 

At Zouch, we developed an advanced range of acoustical absorbing foams, designed specifically to deliver the highest level of noise reduction. With a polyurethane base and a unique open cell structure, our foam absorbs airborne sound by dissipating the energy within the cellular network.

The potential applications for our sound dampening and noise control foams are endless and we offer solutions in a wide range of industries. Combining our technical knowledge and market leading products, we’re able to offer the highest level of noise control, even in the most challenging industrial environments. We also have foams that can meet the stringent fire levels of BS 476 Class “0” and UL94 V0 regulations.

If you’re unsure if sound dampening foam if the right option for your environment, then some of the typical industries we work within are:

• HVAC and building duct noise (duct lining, air conditioning units, compression and generators)
• Construction and building noise reduction (electrical and machinery enclosures and acoustic booting lining)
• Audio equipment and rooms (anechoic chambers, sound absorbers, ceiling and wall tiles)
• IT hardware and mechanical equipment
• Automotive and logistics (engine compartments, door panel absorbers)

Depending on your specific project, we can develop acoustical absorbing materials with a variety of protective facings and finishings, to match the environmental needs of most applications. Easily cut and installed, our products come in a whole range of formats, including sheets and rolls – with or without punched components, contoured cuts and special impregnations.

Our technical team can work with you to choose the best material for any design, so you can effectively control noise in your working environment. Get in touch with your challenge and we can help choose the right absorbing foam material for your environment.

Sponge rubber is a highly versatile material used in a wide range of applications across a multitude of industries. It’s used within a variety of demanding environments and can be made in several densities, is extremely flexible and customisable too.

Our technical team put together a guide to explain sponge rubber types, their product and applications and the most common industries sponge rubber is used in.

Chloroprene / Neoprene Sponge (CR)

Chloroprene / Neoprene is a synthetic, polymerised rubber that is a well established and widely used closed cell material. It can be used in both hot and cold environments for temperature resistance and has excellent chemical, solvent and oil stability.

Due to its flame retardant and water absorption properties, it makes it resistant to degradation and is often popular within demanding automotive applications. Chloroprene / neoprene is flexible, durable and recovers very well under compression.

Neoprene / EDPM Blended Sponge

Neoprene EPDM is a low-cost closed cell foam blend and is often used as a quality general purpose sponge rubber. It’s now more popular than its separate forms (Neoprene and EPDM foam) due to its excellent aging properties and the fact it won’t crack or become brittle.

The blended Neoprene and EPDM sponge is waterproof and so ideal for the sport and leisure industry, as well as the marine and flotation industry too. It offers some fuel, oil and chemical resistance, and is flame retardant to FMVSS302 and UL94 HF 1.

Natural Rubber Sponge (NR) - Open Cell Type

Natural rubber sponge (also known as NR) is a versatile and heavy duty open cell material. It has excellent compression resistance and recover and is anti slip. Natural sponge rubber also offers excellent acoustic isolation and vibration dampening, so it’s perfect for noisy environments with industrial applications or a need for sound control. NR can be found in many day-to-day products such as drum gaskets, mouse mats, tool and die ejection and resilient strips.

EPDM Sponge

Although the Neoprene and EPDM blend has become increasingly popular, but EPDM on its own is still a firm favourite for a wide range of civil engineering, construction and electrical uses. EPDM is a flexible, low cost closed cell synthetic rubber and is ideal for applications and products like seals and gaskets in the automotive industry.

EPDM sponge has excellent UV, ozone, temperature, weathering and age resistance. It also has low resistance to oils, gasoline and acids. It’s popular for heat insulation seals, roofing, air conditioners and fridge seals.

PVC / Nitrile Sponge

PVC and Nitrile sponge is a soft and flexible premium quality closed cell sponge rubber. It has excellent thermal properties which makes it ideal for applications requiring hot and cold pipe insulation. Its flame retardancy conforms to BS476 Class 0 parts 6 and 7.

Only minimal pressure is needed to form a resilient seal and it’s easily fabricated into washers, pads, gaskets, strips, sheets and semi-circular tubing. It’s both oil and chemical resistant and boasts good sound absorbency too. PVC / Nitrile sponge’s typical uses are for heating plants, hot and cold water treatment, duct insulation and automotive gaskets.

Vinyl / Nitrile Sponge

Vinyl / Nitrile sponge is often used for protection wear such as police and military stab vests and equestrian body protectors. It’s perfect for high impact cushioning and resistance and has powerful vibration dampening properties. The sponge is a closed cell synthetic rubber which means it’s both flexible and comfortable for the wearer.

As one of Europe’s leading, fastest growing independent converters of rubber, foam and non-metallic materials, we’re committed to delivering industry leading products proven to be durable, profitable and technologically advanced. In fact, all of our sponge rubbers combine strength and durability with optimum resistance to ageing, weathering, UV and ozone.

Our sponge rubbers can be prepared and supplied as:

• Rolls
• Sheets
• Strips
• Pads
• Die-cut gaskets
• Cross-wound spools

We can also produce our sponge rubber with or without a pressure-sensitive adhesive backing, so they’re easy to adapt for your specific task.

Whatever you need to achieve, you’ll have our expert support in choosing and using the very best product for your project. Get in touch with our technical team to discuss your needs and what product is most suitable to achieve your end result.

Closed Cell PVC (Polyvinyl chloride) foam was first founded in Britain and Germany in 1912 and it wasn’t until the early 1930’s that it was developed to a point it could be produced cost effectively and on mass. During World War II, manufacturers used PVC foam to make items for soldiers and within the marine industry it proved popular due to its water resistive properties.

PVC dipped in its popularity shortly after the early 40’s within the marine industry because of its density, but in the 70’s it was further developed to form a stronger, moisture-resistant material which led to PVC foam being manufactured much lighter than before.

What is PVC foam made from?

PVC foam is made up of PVC and Polyurea through an interpenetrating polymer network. Both substances are mixed, dispensed into a mold, sealed and heated. When it has expanded to its full density and cured, it is then ready to be cut for purchase.

What are the properties and benefits of flexible Closed Cell PVC foam?

• Extra lightweight
• Can be laminated
• Resistant to moisture
• Very easy to cut and shape
• Has thermoplastic properties
• Can be painted to achieve different colours
• Different surface effects such as matte or leather look
• Offered in a range of densities and hardness to suit any industry

Closed cell PVC foam also comes in its counterpart open cell PVC foam which is a softer, lightweight and more flexible material which can be HF welded for the stationary and emblem industry. Closed cell PVC is extensively used within the Glass and Glazing industry with its most common application being protection pads for shielding glass and sealed units when shipping to prevent scratches, blemishes and breakages.

Common uses for PVC foam

• Scale models
• Theatrical props
• Heart monitors
• Rooflights and skylights
• Wheelchair Seat Cushions
• Albums and folders
• Drink coasters
• Appliance seals and gaskets
• Sports equipment
• Car Sun Visors
• Sold as imitation leather for Watch cases, handbags, wallets and shoes
• Neck Collars
• Shoe Insoles
• Cushioning around face masks and helmets

Common industries where PVC foam is used

• Glass and Glazing
• Crafting and Stationary
• Sports and Leisure
• Marine and Flotation
• Automotive & Mass Transit
• Clothes and Accessories
• Healthcare
• Building & Construction

At Zouch we’ve earned a reputation for our PVC foams and we’re constantly developing innovative products for organisations all over the world. We’ve worked with an array of industries from automotive to construction, stationary to heating. Our PVC foams create highly effective seals or cushioning and we offer both open cell and closed cell PVC foams in a whole range of densities.

Our densities are available from as low as 90 Kgs/m 3 and go right up to 400 Kgs/m 3. If you have requirements for technical properties such as flame retardancy, static dissipation, slow and fast recovery, high-frequency weldability and bespoke firmness, then our expert team can manufacture our PVC foam to your project's needs.

We can also ensure the finished look works with your concept and design. We can colour match your foam and create different surface effects, from matte or leather look to super glossy. There’s also the option of casting fabrics like terry cloth or knits in tandem with your foam, creating a solid, wearable skin that you can print for promotional items or point of sale materials.

Provision of samples 

We offer a closer look at our product ranges by supplying free samples, as well as project advice. Get in touch with our expert team for more information about free samples of our closed cell foam.

No matter the project, we have a team of technical experts at your disposal to help you choose the right material for your next innovation. From first call to the finished item, we can help you every step of the way and offer technical support and advice on the best product for your specific application or assembly process needs. Simply contact usto speak to one of our experts.

For many campers and hikers, choosing the right type of camping mat can be a distracting and somewhat troublesome process. Depending on the expedition or trek, there are so many factors that need to be taken into account such as insulation, weight, waterproofing, dimensions, durability, comfort and type of mat (from standard sleeping mats up to padded self-inflating mats).

The decision making process tends to fall on the shoulders of the campers priority - whether that’s for maximum comfort, lightweight carrying or a small packsize. When it comes to closed cell polyethylene foam, it offers a lot of favouring factors as the main material for the production of camping equipment; especially when it comes to camping mats.

Here are just a sample of the factors as to why closed cell foam works best for camping mats...

Lightweight and insulating

Closed cell polyethylene foam is a brilliantly lightweight material that offers several benefits for use in the camping and travel market. Its closed cell structure provides a high level of insulation from the ground, as well as a flat and even surface.

Durable

It’s also incredibly robust when it comes to wear and tear for those long treks and rigorous environments. The virtually indestructible material is durable, especially against snagging from thorns, barbed wire and even crampons.

Adaptable

Not only is it perfect for use as a sleeping mat, but if the need is required, closed cell foam is easily trimmed and cut with knives such as swiss army knives. This could be especially beneficial if you need a mat that is contoured and shaped for narrow spaces, such as mummy sleeping bags and 1-man backpacking tents. It also means extra weight can be discarded.

Closed cell foam can also be used for the likes of insoles for sures if a problem with hiking boots arises. It’s comfortable, soft and resistant to moisture of antibacterial properties.

Dense

Closed cell foam comes in a range of densities and whilst many camping mats are formed to be extra lightweight for trekking, expeditions and backpacking, the density can be increased for colder temperatures to increase its insulating properties. It easily creates a durable, comfortable barrier between body and ground.

Waterproof

Due to the separate closed cell structure, polyethylene foam won’t allow water to migrate into the foam as each cell is enclosed, meaning that it doesn’t act like a sponge and will not absorb water. This is especially beneficial for wet conditions and tents prone to condensation.

Pad or mat

Closed Cell foam isn’t just used to create regular lightweight sleeping mats, but is also the material that is used for the design of Thermarest style inflatable bed pads. The ‘mattress’ crosslinks durable polyethylene to trap heat when inflated and offers superior insulation and comfort to its flat mat counterpart. Our eFoams at Zouch offer real advantages over traditional rubber or sponge materials like EPDM and neoprene, with a high strength-to- weight ratio, attractive aesthetics and low odour.

The range includes ethylene co-polymer, conductive and static dissipative foams, as well as flame retardant and antibacterial grades, in a range of densities, colours and sizes. Each one is non-toxic, thermally insulating and resistant to UV, moisture and chemicals. We also produce bespoke grades for demanding conditions, depending on seasonal density requirements.

Whatever you’d like to achieve, our expert team can work with you to design and develop products and components, choosing and using the very best materials for the job. We can split, saw, rout, die cut, water-jet cut, butt-weld, laminate, adhere, thermoform or compression mould all of our foams to create even the most complex shapes and sizes, so talk to us about your latest challenge.

If you’re looking to protect items within loose packaging more isn’t always the answer. The key is in reviewing the product by its size, shape, sensitivity and fragility. Only then should you decide on the amount and density of the foam that is required.

The key is to ensure that foam isn’t too dense or tightly packed, as any impact to the package will transfer the energy of the shock directly to the product itself. Too much foam protection could cause damage to the item or effectively prompt electrostatic discharge (ESD) to electrical items.

Why we favour die cutting

Die cutting allows for the mass production of cut-out shapes bespoke to your requirements for packaging and inserts, and means that the exact same dimensions can be repeatedly cut for ease of manufacture.

That means that all foam inserts for cases and packaging are tailored to the item you’re looking to protect for transportation and display.

Why choose closed cell foam

Padding is achieved with rigid foam that fits tightly around the product to keep it secure. Single sided adhesive tape is often used to keep the foam fixed in position, too.

Polyethylene foam, commonly known as closed cell foam is a rigid foam that is shock absorbent, thermally insulated, waterproof and perfect for packaging. Its anti static properties prevent damage from impact and vibration.

Other options such as adhesive tape that can be laminated to the die-cut foam to keep it in place or self adhesive foam tape, can also be used a solution to provide cushioning, insulation, slip resistance and absorb vibrations.

As well as die cutting, we also offer waterjet cutting, laser engraving and routing.

Waterjet cutting

Waterjet cutting is used in a range of industries but is more commonly known for aerospace for cutting, shaping and reaming foam material.

Laser engraving

When laser engraving no pressure is applied to the foam material, saving on time and money, and the quality of the finished piece.

Routing

Routing works on a numerical basis and is great for detail work and pattern, as well as lettering and adding different depths to inserts.

Common packaging and case insert applications for protection:

• External hard drives
• Computer hardware
• Gift items, gift sets and gift boxing
• Jewellery
• Glassware and ceramics
• Watch cushioning
• Box sets (such as bottle openers, hip flasks, tie clips, cufflinks)
• Luxury items (such as aged whisky bottles)
• Beverages
• Photo frames
• Mirrors

Other industries closed cell foam is used in for protection:

• Aerospace (interior and packaging)
• Transit packaging (for low odour, non toxic items)
• Case inserts for military weapons and personal protection
• Construction (thermal and sound absorbency)

Zouch have been supplying packaging solutions for over 20 years and have a wealth of knowledge and experience when it comes to protecting items. Whether that’s for transport, keeping items in place for display or ensuing electrical parts are protect from electric charge and static, we can work with you from inception to end solution.

Whatever you’d like to achieve, our expert team can work with you to design and develop protective components and inserts, choosing and using the very best materials for the job. As well as die cutting we can split, saw, rout, water-jet cut, butt-weld, laminate, adhere, thermoform or compression mould all of our foams to create even the most complex shapes and sizes.

Speak to us about your latest challenge and we’ll take an unbiased view to help you achieve the very best outcome for your product packaging.

Point of Sale (POS) and Point of Display (POD) are cost effective solutions to advertise and display promotions, offers, advertisements and directional signage that can be used both inside and outside. They can be wall mounted, propped up or used alongside double-sided adhesive tapes for window or shop displays.

They’re particularly prominent in the retail sector and whilst POS is used all year around, they’re a fundamental point of engagement with customers to direct them to seasonal offers.

From stands, boards, inserts for packaging, 3D lettering and window displays, closed cell polyethylene foam is cost-effective way to create stand-out and eye catching advertisements for marketing materials.

Benefits of closed cell foam for POS and POD:

• Lightweight (especially good for hanging displays or transport for exhibitions)
• Durable and robust (for general shop wear and tear and storing)
• Available in a range of grades and densities
• Low cost alternative
• Comes in a range of colours
• Water-resistant (useful for outdoor displays)
• Works with adhesives to bond other materials

As ecommerce sales continue to grow, retail outlets need to look for better ways to visually merchandise their products and promotions in store. In today’s crowded marketplace, POS can make an enormous difference and draw customers into your store (from window displays) or direct their eyeline to in-store promotions. The ultimate goal is to garner the attention of paying customers looking to make s decision, so signage can really make an impact in the buying process.

We can split, saw, rout, die cut, water-jet cut, butt-weld, laminate, adhere, thermoform or compression mould all of our foams to create even the most complex shapes and sizes, so talk to us about your latest challenge.

Double-Sided Self-Adhesive Foam Tapes

We also manufacture and supply double-sided self-adhesive foam tapes, which are often used alongside foam POS and POD to create 3D displays or attach materials together. They have a cleaner, neater appearance than mechanical fasteners and they’re faster and easier to apply, without special tools, saving on labour costs.

Our comprehensive range of double sided foams and tapes are suitable for bonding plastics, metal and card and should you have difficult substrates with low surface energy then we will happily take your product and test it to find the most suitable adhesive to fulfil your requirement. As well as permanent bonding Zouch also have a range of products that are used for temporary bonds such as perm-peel tape, magnetic tape and hook and loop

Our range includes a variety of formulations to suit different uses and environments, with different densities, adhesive types, liners and technical properties. We’re here to help you find the very best option for your project, so talk to our expert team and we can support you from start to finish.

Closed cell polyethylene foam is lightweight with a soft surface, meaning that soft balls are much easier to handle and won’t injure pupils should they find themselves caught in the crossfire during gameplay.

Due to its density and closed cell formulation, closed cell foam is pick-proof and durable, so it’ll last through vigorous PE and leisure activities for all age ranges in your educational institute. They’re also impervious to mildew, rot and bacteria.

That means it’s easy to fill playgrounds and educational institutes with a diverse range of sports and gaming activities with soft balls made from closed cell foam.

Benefits and qualities of using closed cell foam for equipment for school sports:

• Very good grip surface
• High foam density
• Can be made for regulation sizing
• Great bounce characteristics - from high to low bounce
• Soft nature prevents damage to surrounding environments
• Prevents injury
• Great for soft play, disabilities, therapy and training
• Lightweight and flexible
• Wear and tear resistant

ContactClosed cell foam absorbs impact due to its cells being completely enclosed and packed tightly together, so they will not compress or settle over time. That means polyethylene foam can absorb impacts without damage, and won’t crush or flatten, which makes it perfect for impact sports.

Common soft ball sports:

• Basketball
• Netball
• Football
• Dodgeball
• Rugby
• Volleyball
• Water and pool
• Waterpolo
• Softball
• Rounders, baseball and cricket

Due to the separate closed cell structure, closed cell foam won’t allow water to migrate into the foam as each cell is enclosed. The foam doesn’t act like a sponge and will not absorb water, even when the skin is punctured. It will still maintain its shape and ability to float on water, which means its a firm favourite for the manufacture of play equipment for the pool.

Polyethylene is exceptionally resilient when it comes to punctures and durable againsts wear and tear. It’s less likely that they’ll need to be replaced regularly and due to their resilience to bacteria, they won’t begin to rot or show signs of aging with high levels of contact.

Our Zouch eFoam range features closed cell foam that is a low-cost alternative, that’s both lightweight and high performing. It’s robust, durable, water resistant and low odor, and comes in a range of attractive colours.

Whatever you’d like to achieve, our expert team can work with you to design and develop soft equipment for school activities, choosing and using the very best materials for the job. We can split, saw, rout, die cut, water-jet cut, butt-weld, laminate, adhere, thermoform or compression mould all of our foams to create even the most complex shapes and sizes, so talk to us about your latest challenge.

Our closed cell foam (ZOUCH eFoam) is a robust material that is perfect for impact sports that rely on safe and strong mats, which maintain shape and are shock absorbent when hit with force. Closed cell polyethylene foam is extremely durable and doesn’t break or crumble when taking the brunt of body weight, especially with sports such as gymnastics or martial arts requiring continual drills.

When considering sports that can be tough on the body and joints, it’s important for a person’s landing to be comfortable and safe, so an athlete can focus on their routine and have no fear of safety in the apparatus.

Our closed cell cross-linked foam sheets have excellent mechanical properties are used as a base for large floor spaces in halls and arenas that require rolls of hard wearing carpet to be applied over the top. We also work with suppliers who use our eFoam and cover it with wipeable PVC fabric to be used in a range of establishments from hospitals, schools, children’s soft play areas and sports arenas.

In recent years crafting has become even more popular with many taking to using craft foam as the main material for colourful and intricate designs. From greeting cards, masks, costumes, lettering and numbers - craft foam is a popular choice for creatives, as well as within schools for art classes and sensory play to promote learning and development.

Craft foam builds imagination and with the options of foam rolls and sheets (as well as being able to purchase pre-cut shapes to a required specification), closed cell foam can easily be cut with scissors to any shape for art and craft projects by anyone.

Our ZOUCH eFoam range is low cost but maintains its high quality, as well as being lightweight and robust for creative cutting and sticking. It’s also non-toxic making it suitable for all ages.

Features of Craft Foam using Closed Cell Polyethylene Foam

Cut to any shape

Closed cell foam is easily cut whilst retaining it’s rigid form. It can either be produced in rolls or sheets or cut to specifications and designs, as well as being lasered and die cut. It can be laminated with a self-adhesive backing too.

Colourful

Craft foam comes in an array of brightly assorted colours - black, white, purple, orange, pink, yellow, grey, green, blue, red, etc.

Safety helmets are used in a multitude of industries such as construction, electric utility, nuclear and oil refining, chemical, commercial (such as tour operations in underground caves), agriculture and many more. Most safety helmets are made from injection moulded polyethylene foams, which are poured into moulds in their liquid forms, to ensure excellent protection for the wearers head, however, their interiors often contain closed cell polyethylene for added comfort, protection and safety.

Safety helmet shells will have up to eight points within them for a suspension system which cushions the wearers head from impact. The foam cushioning fits snugly to the head and takes the brunt of vibrations and collisions against the shell. Shock resistance is ensured by providing space between the wearers head and the suspension system comprised of straps and well cushioned foam

Closed cell polyethylene foam

Our closed cell foams are low cost but high-quality, lightweight for the wearer, high performing and robust against wear - we innovated our foam to have a high strength-to-weight ratio, with an attractive range of colours as well as maintaining low odour for extended wear. Zouch’s range is non-toxic, thermally insulating and resistant to UV, moisture and chemicals.

In recent years intricate foam gaskets have grown in popularity, especially due to the rise in 3D glasses for 3D film and TV, which enhances the illusion of depth perception and creates the effect of a 3-Dimensional space. Most 3D films use stereoscopic photography which overlays two images from different perspectives and 3D glasses work to limit the image that the wearer sees through either lens.

As the wearer requires a clear view through both lenses, foam gaskets are used to maintain a clean environment around the eyes by reducing dust and debris from collecting, so that vision isn’t impaired and the risk of any infection is minimised.

We are excited to announce that our team has moved into our new office space. We’ve been at Cumberland House for 12 years and as we continue to grow and expand our offering, we were in need of a larger space to continue providing the quality service we offer to our customers.

After several office viewings around Nottingham we’re pleased to report that our new address is:

Zouch Converters Ltd
14 Regent Street
Nottingham
NG1 5BQ
UKTel: + 44 (0) 115 8562025

It’s only around the corner from our previous premises and still offers a great central location within Nottingham and most importantly, it won’t affect any upcoming projects for our customers. Our office hours will remain the same.

The manufacturing will remain at a central location in the Midlands.

We are excited to announce that our new website is now live. Helping bring major improvements for our customers, our new website is faster, easier to navigate and brings a wide range of new developments including:

• A new fully responsive design aimed to provide an optimal viewing and browsing experience across multiple platforms, including your smartphone for on the move browsing!
   
• A much more modern fresh interface, optimised fully for user navigation.
   
• A showcase of our products in their truest form, with descriptive information to help benefit each visitor.
   
• Our new updated Zouch logo and identity.
   
• Exciting project case studies.