Zouch Converters Ltd

At Zouch Converters, we are proud to be able to offer the most extensive range of high-performance adhesive tapes, foams and sealants across the world. Alongside our own flawless, premium products we source materials from the best manufacturers in the world. Using a consultative approach, we’ve built strong, trusted partnerships with some of the biggest brands and organisations worldwide and will continue to do so as we grow from strength to strength.

Delivering impeccable results for our clients from off-the-shelf components to bespoke design and development we cater to almost all industries from aviation and automotive to construction, healthcare and HVAC. With more than thirty years experience as industry leaders, the very latest in application technologies and unparalleled access to the most advanced materials on the market, whatever your goal is, we’re here to help you reach it.

  1. Foam and Tape Converters

    Foam and Tape Converters
    We convert adhesive and non-adhesive foam and tapes to rolls, spools or precise die-cut parts. Designing effective tape attachment methods is our key strength, with designers and engineers able to choose from our vast range of elastomeric and high performing technical materials.
  2. Foam Case Interiors

    Foam Case Interiors
    Foam case interiors are specially engineered to provide a high level of protection to your products during storage and transit. They can be precision engineered and customised to perfectly match your products. We can utilise the latest in technology and methods to custom design foam cast interiors and inserts to offer your a precise level of protection. The foam inserts can reduce and eliminate damage transit and storage. This can reduce your associated costs from returns and replacements as well as enhancing your business reputation and lead to better business overall. To find out more about foam case interiors and foam case inserts, talk to Zouch Converters today.
  3. Foam Converters

    Foam Converters
    As expert foam converters we can supply a comprehensive range of foam tape products as well as other materials and foams for a variety of applications. Our foam conversions provide a plethora of sealing and bonding solutions for a variety of markets. As foam converters, our product range includes: - Single and single sided foam tapes. - Acrylic, PE, PU, PVC and silicone foam tapes. - Neoprene foam tape. - Closed and open cell foam tapes. Many of these products are stocked as standard but we can also supply bespoke versions as well. Zouch Converters are expert foam converters. Contact us today to find answers on foam products or to place an order.
  4. Foam cushioning aids

    Foam cushioning aids
    Get in touch with our expert support team to discuss your requirements, supply levels and turnaround for PPE Full Face Shields and Foam Cushioning aids, in the fight against Coronavirus. Call 0115 856 2025.
  5. Foam Die Cuts

    Foam Die Cuts
    Foam die cuts are used to create nonlinear foam profiles, shapes and gaskets as well as foam packaging parts which are economically converted using methods such as CNC hot wire cutting, die cutting and punching machines. Foam die cuts can be made in simple or complex designs in almost any grade of foam. Our foam die cuts can be created in plain or adhesive backed versions. Products include: - Foam discs. - Point of sale packaging. - Coloured foam discs. - Packaging inserts. - Bespoke foam products. For more information on our range of foam die cuts, or to place an order talk to Zouch Converters today.
  6. Foam Discs

    Foam Discs
    Foam discs can be precision engineered and cut to size, thickness and finished in a variety of ways. Foam discs and foam board discs can be cut and finished in a variety of colours and ways. It is a rigid and lightweight material which is incredibly versatile. Foam discs are an easy to work with, cost-effective product. The key benefits of foam discs are a smooth flat surface, they are lightweight and can be fire resistant/ self extinguishing. They can be easily worked with conventional tools and are easily and readily fabricated. Applications for foam discs could be in point of purchase points, in retail displays and in exhibition graphics. For more information on our range of foam discs talk to Zouch Converters today
  7. Foamed Acrylic Tapes

    Foamed Acrylic Tapes
    Foamed acrylic tapes are made from a composition of acrylic copolymers and monomers which have glass microsphere fillers. This is then extruded and cured under UV light. Foamed acrylic tapes are naturally tacky and form excellent structural bonds when used on non porous materials. This can often replace the need for a mechanical or liquid fastener. Some grades of foamed acrylic tapes have an additional acrylic coating to enhance overall adhesion on low energy surfaces. They are useful in resin bonded laminated glass, sign manufacture, bar bonding, door panel manufacture and in the manufacture of cladding panels as well as in general metal fabrication. To find out more about foamed acrylic tapes, talk to Zouch Converters today.
  8. Foam Engineering

    Foam Engineering
    Foam engineering is a technical form of foam fabrication which specialises in working with customers to create precision foam engineering products. We can incorporate a variety of foams and materials as well as cutting and engineering them with impregnating materials and coatings. Our products are used in a variety of applications such as military, medical technology and healthcare, aerospace and in safety products. Our foam engineering solutions are unique to each business we work with and we can always tailor our products to meet your specific requirements. For more information on foam engineering services and the products we can create or to place an order, talk to Zouch Converters today.
  9. Foam Extrusions

    Foam Extrusions
    Foam extrusions is a fabrication process which creates a cross-sectional foam shape. We force a molten thermoplastic through a die to produce long lengths, before cutting them to malleable sizes. As the foam cools down it creates an artificial exterior skin giving the foam an extra protective layer. The internal fine closed cell structure creates a waterproof barrier which has excellent cushioning properties. General properties include: being lightweight, having a closed cell structure, aesthetically pleasing, a high level of resistance to chemicals and a good level of compatibility with sealing materials. They are environmentally friendly and are both lightweight and flexible. To find out about the applications of our foam extrusions, talk to Zouch Converters today.
  10. Foam Fabrication

    Foam Fabrication
    Foam fabrication includes techniques such as compression moulding. This is a manufacturing process where the (foam) materials are moulded to create three dimensional shapes using pressure and heat. Compression moulding as a method of foam fabrication is used when you need to create contoured shapes. At Zouch Converters our designers can work with you to create custom designs for your foam fabricated products. We have the experience to create complex foam components and parts using the latest advanced and high precision foam fabrication techniques. For more information on foam fabrication, contact Zouch Converters today and discuss your bespoke foam fabrication needs.